OCV Intelligent Sorting Machine

Technical Excellence

Key Features of OCV Intelligent Sorting Machine

  • Battery internal resistance is one of the most important internal parameters of lithium batteries, which is directly related to battery performance testing, life evaluation, and energy management. It is an important technical indicator to measure battery performance. Therefore, it is one of the mandatory inspection items for batteries
  • Impedance is one of the main factors affecting charge and discharge performance and efficiency. When assembling a lithium-ion battery pack, select cells with similar internal resistance for matching. If the internal resistance difference between cells is large, the performance of the overall battery pack will be directly affected. Impact; after the module is welded, it is necessary to perform an internal resistance voltage test on the module to check the performance of the entire module;
  • The larger the capacity of a Li-ion battery, the smaller its internal resistance. Therefore, the capacity of the battery can be roughly judged according to the size of the internal resistance;
  • The outstanding performance of the aging failure of recycled lithium-ion batteries is the increase of internal resistance. By testing the internal resistance of the battery, the aging degree of the battery can be quickly judged
  • During the maintenance process of lithium-ion battery packs, the internal resistance of each battery unit should be checked frequently, so as to select the units with increased internal resistance and replace them with better battery units to keep the battery pack in good condition as a whole.
  • The open circuit voltage can be measured for 2~4 times, which can screen out the problem of internal short circuit of the battery, and can also directly reflect the degree of self-consumption of the battery
  • The OCV test is convenient, fast and efficient, and the test result can be obtained in an average of 1 second
  • The cost of OCV testing is low. If the customer has no conditions to purchase charging and discharging testing equipment, the OCV testing system is the best choice. It only needs an internal resistance tester with a set of test fixtures connected to the computer. That’s it.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Name

Description

Applications

This product is used for:

No data was found

Support & Warranty

No data was found

Reviews

There are no reviews yet.

Be the first to review “OCV Intelligent Sorting Machine”

Your email address will not be published. Required fields are marked *

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

An OCV Intelligent Sorting Machine is an advanced battery testing and sorting system designed to measure Open Circuit Voltage (OCV) and automatically sort battery cells based on voltage performance and predefined parameters. It helps manufacturers improve battery consistency, quality control, and production efficiency in lithium-ion battery manufacturing.
The main purpose of an OCV Intelligent Sorting Machine is to accurately detect voltage variations in battery cells and classify them into different categories for optimized battery pack assembly. This process helps reduce cell imbalance, improve battery performance, and enhance product reliability.
An OCV Intelligent Sorting Machine is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), consumer electronics, renewable energy, automotive, and battery research laboratories.
The OCV Intelligent Sorting Machine is commonly used for sorting cylindrical, prismatic, and pouch lithium-ion battery cells based on voltage consistency, making it suitable for EV batteries, energy storage batteries, and portable electronic battery packs.
OCV sorting using an OCV Intelligent Sorting Machine is important because battery cells with inconsistent voltage levels can negatively impact battery pack performance, lifespan, and safety. Proper sorting helps improve battery matching, reduce defects, and ensure higher product quality.
An OCV Intelligent Sorting Machine typically includes automatic voltage measurement, intelligent sorting algorithms, high-speed operation, real-time monitoring, touchscreen controls, data recording systems, precision accuracy, and customizable sorting channels for efficient battery cell classification.
Yes, an OCV Intelligent Sorting Machine can be customized according to battery type, production capacity, sorting parameters, automation requirements, channel quantity, and specific manufacturing needs for optimized performance.
Semco Infratech offers advanced OCV Intelligent Sorting Machine solutions designed for accurate battery cell sorting and improved manufacturing efficiency. With expertise in lithium-ion battery production equipment, automation, and customized engineering support, Semco helps manufacturers improve battery consistency, quality, and operational productivity.
Semco
An OCV Intelligent Sorting Machine is an advanced battery testing and sorting system designed to measure Open Circuit Voltage (OCV) and automatically sort battery cells based on voltage performance and predefined parameters. It helps manufacturers improve battery consistency, quality control, and production efficiency in lithium-ion battery manufacturing.
The main purpose of an OCV Intelligent Sorting Machine is to accurately detect voltage variations in battery cells and classify them into different categories for optimized battery pack assembly. This process helps reduce cell imbalance, improve battery performance, and enhance product reliability.
An OCV Intelligent Sorting Machine is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), consumer electronics, renewable energy, automotive, and battery research laboratories.
The OCV Intelligent Sorting Machine is commonly used for sorting cylindrical, prismatic, and pouch lithium-ion battery cells based on voltage consistency, making it suitable for EV batteries, energy storage batteries, and portable electronic battery packs.
OCV sorting using an OCV Intelligent Sorting Machine is important because battery cells with inconsistent voltage levels can negatively impact battery pack performance, lifespan, and safety. Proper sorting helps improve battery matching, reduce defects, and ensure higher product quality.
An OCV Intelligent Sorting Machine typically includes automatic voltage measurement, intelligent sorting algorithms, high-speed operation, real-time monitoring, touchscreen controls, data recording systems, precision accuracy, and customizable sorting channels for efficient battery cell classification.
Yes, an OCV Intelligent Sorting Machine can be customized according to battery type, production capacity, sorting parameters, automation requirements, channel quantity, and specific manufacturing needs for optimized performance.
Semco Infratech offers advanced OCV Intelligent Sorting Machine solutions designed for accurate battery cell sorting and improved manufacturing efficiency. With expertise in lithium-ion battery production equipment, automation, and customized engineering support, Semco helps manufacturers improve battery consistency, quality, and operational productivity.