- +918920681227
- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
The Battery Pack Cooling Plate Assembly Solution is an advanced, fully integrated manufacturing system designed for high-precision production of battery cooling plates used in EV and energy storage applications. The solution combines machining, robotic welding, and friction stir welding technologies to ensure superior thermal performance, structural integrity, and production efficiency.
This automated line is engineered to deliver consistent quality, high throughput, and scalability for modern battery manufacturing environments.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
| Category | Parameter | Specification |
|---|---|---|
| General | Product Name | Battery Pack Cooling Plate Assembly Line |
| Application | EV Battery Cooling Plates / Battery Tray Manufacturing | |
| Automation Level | Fully Automatic | |
| Production Type | Continuous Assembly Line | |
| System Design | Modular & Scalable | |
| Material Handling | Feeding System | Automated / Robotic Handling |
| Fixture Type | Custom Precision Fixtures | |
| Material Compatibility | Aluminum Plates, Rod Parts | |
| Machining System | Machining Type | CNC / Gantry Machining |
| Machining Accuracy | High Precision (±0.05 mm typical) | |
| Machine Type | High-Speed Gantry Machining Center | |
| Welding System | Welding Type 1 | Friction Stir Welding |
| Welding Type 2 | Robotic Arc Welding | |
| Welding Quality | Seamless, High Strength Joint | |
| Welding Automation | Fully Automated Robotic Welding | |
| Robotics System | Robot Type | Industrial Welding Robots |
| Function | Multi-axis Welding & Handling | |
| Repeatability | High Repeat Accuracy | |
| Production Performance | Output | High Throughput (customizable) |
| Cycle Time | Optimized for mass production | |
| Efficiency | High-speed continuous operation | |
| Control System | Control Type | PLC + HMI Interface |
| Monitoring | Real-time production monitoring | |
| Connectivity | MES/ERP Integration Ready | |
| Power & Utilities | Power Supply | 380V, 3 Phase |
| Air Requirement | Required for pneumatic systems | |
| Cooling System | Integrated cooling for welding | |
| Safety Features | Protection | Safety light curtains & enclosures |
| Emergency System | Emergency stop with auto shutdown | |
| System Components | Core Machines | Machining Centers, Welding Machines |
| Automation Units | Robots, Conveyors, Fixtures | |
| Inspection | Optional inline inspection system | |
| Applications | Industries | EV, Energy Storage, Automotive |
| End Products | Battery Cooling Plates, Battery Trays |
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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