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Battery Module Extrusion Machine

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The Battery Module Extrusion Machine is a specialised battery assembly station designed to support the compression, shaping and bundling preparation of battery cell modules. The machine uses a servo-controlled extrusion mechanism to help position and compress modules before they are secured using steel strapping or a manual strapping machine.

The equipment features an adjustable sizing mechanism operated through a hand crank, allowing operators to set the required product size. During operation, the rear baffle helps arrange the battery cell modules neatly, while the push plate applies the extrusion force required to bring the module into position. After compression, the rear baffle moves backward to provide space for strapping and bundling.

Once the module has been secured, the push plate retracts to complete the forming process, and the finished module can be removed from the station. This workflow supports organised module handling and a repeatable approach to battery module compression and forming.

The Semco SI-NBR DSEB offers adjustable maximum output pressure of up to 4000 N, a rated power of 750 W and a maximum equipment size of 1148 × 1150 × 1209 mm. These specifications make it a practical option for manufacturers seeking a dedicated battery module extrusion station within their battery assembly operations.

Designed for use in battery manufacturing environments, the Semco Battery Module Extrusion Machine supports the module forming stage before subsequent strapping and assembly operations. Its adjustable sizing, push plate and rear baffle provide operators with dedicated mechanisms for positioning, compressing and releasing battery modules.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Servo-Controlled Extrusion: Uses a servo-controlled mechanism for battery module compression and forming.
  • Dual-Row Station Design: Identified as a dual-row battery assembly station in the product documentation.
  • Adjustable Extrusion Pressure: Maximum output pressure of up to 4000 N, with adjustable and customisable pressure.
  • Adjustable Product Sizing: Hand-crank mechanism allows operators to adjust the required product size.
  • Push Plate Mechanism: Helps compress the battery module into position during the extrusion process.
Battery Module Extrusion Machine

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.
The Battery Module Extrusion Machine is designed for battery module compression, shaping and assembly preparation. Featuring servo control and adjustable extrusion pressure of up to 4000 N, the machine helps operators position battery cell modules, compress them into place and prepare them for steel strapping or manual bundling. Its adjustable sizing mechanism, push plate and movable rear baffle support controlled module handling during the extrusion process. With a rated power of 750 W and a compact equipment design, this machine is suitable for battery module manufacturing and assembly applications.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Parameter Specification
Product name Semco SI-NBR DSEB
Equipment type Extrusion Battery Assembly Dual Row Station
Control system Servo control
Power supply AC 220 V ±10%, 50 Hz
Rated power 750 W
Rated torque 2.39 N·m*
Rated current 4.1 A
Maximum output pressure 4000 N
Pressure adjustment Adjustable and customisable
Maximum equipment dimensions (L × W × H) 1148 × 1150 × 1209 mm
Operating temperature 25°C ±5°C
Operating humidity ≤85%
Equipment noise ≤80 dB
Installation clearance 1000 mm from the outer wall of the machine, as specified in the document

Product Name

Description

Applications

This product is used for:

  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants
  • Battery Module Compression: Compresses battery cell modules into the required position before bundling.
  • Battery Module Forming: Supports module shaping through a controlled push plate mechanism.
  • Battery Cell Module Assembly: Helps operators arrange and position battery cell modules during assembly.
  • Battery Module Bundling Preparation: Prepares compressed modules for steel strapping or manual strapping.
  • Battery Manufacturing Lines: Can be incorporated into suitable battery module assembly workflows.
  • Module Size Adjustment: Allows operators to adjust product size using the hand-crank mechanism.
  • Battery Pack Production Processes: Supports the module forming stage where compression and bundling are required.

Support & Warranty

  • Technical Assistance: Get in touch with Semco for equipment operation and technical queries.
  • Installation Guidance: Confirm site preparation, electrical supply and installation clearance requirements.
  • Operating Instructions: Follow the prescribed procedures for size adjustment, module feeding, extrusion, pressure relief and module removal.
  • Maintenance Support: Consult the technical team regarding recommended maintenance procedures.
  • Spare Parts Enquiries: Contact Semco to check the availability of compatible spare parts.
  • Warranty Coverage: Contact Semco to confirm the warranty period, coverage and applicable service terms.
  • Customisation Enquiries: Discuss adjustable extrusion pressure and application-specific requirements with the technical team.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

A Battery Module Extrusion Machine is used to compress and position battery cell modules during the forming and assembly preparation process, before the modules are secured through strapping or bundling.
The Semco SI-NBR DSEB is designed for battery module extrusion, compression, forming and preparation for bundling.
The machine has a specified maximum output pressure of 4000 N, which is adjustable and customisable.
Yes. The product documentation identifies the SI-NBR DSEB as a servo-controlled battery extrusion assembly station.
The operator uses a hand crank to adjust the machine for the required product size.
The operator adjusts the size, positions the battery cell modules, uses the push plate to compress them, moves the rear baffle backward, secures the module using steel strapping or a manual strapping machine, and retracts the push plate before removing the formed module.
The technical specification lists AC 220 V ±10%, 50 Hz.
Semco
A Battery Module Extrusion Machine is used to compress and position battery cell modules during the forming and assembly preparation process, before the modules are secured through strapping or bundling.
The Semco SI-NBR DSEB is designed for battery module extrusion, compression, forming and preparation for bundling.
The machine has a specified maximum output pressure of 4000 N, which is adjustable and customisable.
Yes. The product documentation identifies the SI-NBR DSEB as a servo-controlled battery extrusion assembly station.
The operator uses a hand crank to adjust the machine for the required product size.
The operator adjusts the size, positions the battery cell modules, uses the push plate to compress them, moves the rear baffle backward, secures the module using steel strapping or a manual strapping machine, and retracts the push plate before removing the formed module.
The technical specification lists AC 220 V ±10%, 50 Hz.