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Prismatic – Manual Assembly Line
A complete manual and semi-automatic solution for Prismatic lithium battery pack assembly. Designed to support accurate grading, inspection, welding, testing, and aging processes for flexible and efficient production setups.
Technical Excellence
Manual Prismatic Battery Pack Assembly Equipment
The Manual Prismatic Battery Pack Assembly Equipment is developed to support flexible and accurate lithium battery pack manufacturing across multiple production stages. From cell grading and sorting to stacking, welding, testing, and aging, this equipment lineup ensures stable performance and dependable results. Designed with operator efficiency in mind, the system integrates advanced measurement accuracy, configurable channel options, and compatibility with a wide range of voltage and current requirements. It is well-suited for R&D labs, pilot production lines, and small-to-medium-scale battery pack manufacturing.
Key Fixture Features
- Wide compatibility with prismatic battery sizes, voltages, and current ranges
- High-accuracy testing, grading, and sorting for consistent cell performance
- Modular equipment options for flexible manual assembly workflows
- Integrated sensors, vision systems, and communication protocols for reliable operation
- Ideal for research, prototyping, and controlled production environments
- Cell Grading Machine
- Battery Sorting Machine
- Battery Stacking Pressing Machine
- Laser Cleaning Machine
- Laser Welding Machine
- BMS Tester
- Comprehensive Tester
- Battery Aging Machine
Cell Grading Machine
Evaluates voltage, capacity, and internal resistance of prismatic cells to ensure precise matching. This process ensures consistent performance and improves the reliability of battery packs.
Battery Sorting Machine
Groups cells according to grading results to achieve balanced pack formation. This improves efficiency, stability, and the overall lifespan of the battery system.
Battery Stacking Pressing Machine
Aligns and compresses prismatic cells into uniform stacks. This ensures structural stability and maintains consistent battery pack geometry during assembly.
Laser Cleaning Machine
Removes oxidation and contaminants from terminal surfaces before welding. This improves weld strength, electrical conductivity, and overall connection quality.
Laser Welding Machine
Provides precise and reliable welding for battery terminals and connectors. It ensures strong joints, excellent conductivity, and thermal stability for long-term performance.
BMS Tester
Validates protection logic, sensing accuracy, and communication protocols of the Battery Management System to ensure safe and reliable battery operation.
Comprehensive Tester
Checks voltage, current, insulation resistance, and functional safety parameters. This step verifies the performance and reliability of the battery pack before aging.
Battery Aging Machine
Performs controlled charge-discharge cycles to stabilize battery performance. It helps detect early failures and ensures consistent battery quality.
Request a Quote
- Patparganj Industrial Area, New Delhi
- sales@semcoindia.com
- +91-9289038327
Overview
The Prismatic Manual Assembly Line is a flexible and precision-driven solution designed for assembling prismatic lithium-ion battery packs. It is ideal for manufacturers looking for cost-effective production with high control over each process.
This Prismatic Manual Assembly Line supports key manufacturing stages such as cell grading, sorting, stacking, laser cleaning, welding, testing, and aging. It enables consistent quality output while allowing operator supervision for customized battery configurations.
Prismatic battery assembly lines are widely used for rectangular lithium cells, which are commonly applied in EVs, energy storage systems, and industrial applications.
With a modular design, the Prismatic Manual Assembly Line allows easy scalability to semi-automatic or fully automated production lines as demand increases, making it future-ready for growing businesses.
Product Specifications
1. Cell Grading Machine
The Cell Grading Machine evaluates battery cells based on voltage, capacity, and internal resistance to ensure uniformity and performance optimization.
2. Battery Sorting Machine
The Battery Sorting Machine categorizes cells into groups based on grading data, ensuring balanced pack assembly and improved lifecycle performance.
3. Battery Stacking Pressing Machine
This machine precisely stacks and presses prismatic cells into modules, ensuring proper alignment and mechanical stability—critical for consistent performance.
4. Laser Cleaning Machine
The Laser Cleaning Machine removes contaminants from cell terminals and busbars, ensuring clean surfaces for reliable electrical connections.
5. Laser Welding Machine
The Laser Welding Machine provides high-precision, non-contact welding for strong and durable electrical joints, which is essential for battery safety and performance.
6. BMS Tester
The BMS Tester verifies battery management system functionality, including voltage monitoring, temperature control, and safety protection mechanisms.
7. Comprehensive Tester
This system performs full battery pack testing, including voltage, current, insulation resistance, and performance validation before final dispatch.
8. Battery Aging Machine
The Battery Aging Machine conducts charge-discharge cycles to stabilize battery performance and identify early failures, ensuring long-term reliability.
Applications
- Electric Vehicles (EVs): Two-wheelers, three-wheelers, and electric cars
- Energy Storage Systems (ESS): Solar and grid storage applications
- Telecom Backup Systems: Power reliability for communication networks
- Consumer Electronics: Laptops, power tools, and portable devices
- Industrial Applications: UPS systems and automation equipment
Support & Warranty
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
- Standard warranty period
- Spare part availability details
- On-site / online installation support
- AMC (Annual Maintenance Contract) option
- Technical support contact email
Faq
Frequently Asked Questions
Find quick answers to common questions about our Prismatic Manual Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
What is a Prismatic Manual Assembly Line?
A Prismatic Manual Assembly Line is a production system designed to assemble prismatic lithium-ion battery packs using operator-assisted machines for flexibility and precision.
Why choose a Prismatic Manual Assembly Line?
The Prismatic Manual Assembly Line offers low investment, customization flexibility, and high precision, making it ideal for small to medium-scale production.
What types of batteries are produced using a Prismatic Manual Assembly Line?
It is specifically designed for prismatic lithium-ion batteries, widely used in EVs, ESS, and industrial applications.
Can the Prismatic Manual Assembly Line be upgraded?
Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems.
How does the Prismatic Manual Assembly Line ensure quality?
Quality is ensured through grading, sorting, laser cleaning, welding, BMS testing, and comprehensive end-of-line testing.
What industries use a Prismatic Manual Assembly Line?
Industries such as electric vehicles, renewable energy storage, telecom, and electronics rely on the Prismatic Manual Assembly Line.
What is the role of laser welding in the Prismatic Manual Assembly Line?
Laser welding ensures strong, precise, and reliable electrical connections, which are critical for battery safety and durability.
What is the ROI of a Prismatic Manual Assembly Line?
The Prismatic Manual Assembly Line provides high ROI due to its low initial investment, scalability, and efficient production capability.