X-twitter Linkedin Youtube Instagram
semco logo
Capacity Calculator
  • Home
  • Laser Cleaning & CCD Tester for Prismatic Cells

Laser Cleaning & CCD Tester for Prismatic Cells

Technical Excellence

The Laser Cleaning & CCD Tester for prismatic cells is a specialised battery manufacturing machine developed by Semco Infratech for laser-based surface cleaning and polarity detection of lithium-ion prismatic battery cells. It is designed to remove oxide-layer stains from the surfaces of square aluminium battery shell poles, helping prepare the electrode surfaces for more reliable welding.

The system integrates a laser cleaning unit with a CCD visual positioning system, allowing the machine to capture images and inspect battery electrode arrangements during the cleaning process. By combining laser cleaning with vision-based polarity identification, the equipment helps operators detect incorrectly arranged positive and negative electrodes before the battery pack proceeds to the next manufacturing stage.

During operation, the battery pack is manually positioned on the machine’s positioning bar. The coaxial vision system works alongside the laser cleaning process to capture images and check the electrode arrangement. If the system identifies an incorrect battery arrangement, it triggers an audible alarm and stops the machine. Once laser cleaning and polarity testing are completed, the operator manually removes the battery pack.

Featuring a 200W laser source, a CCD visual positioning system and a gantry-based motion platform, the Semco Laser Cleaning & CCD Tester for prismatic cells is suitable for battery manufacturers seeking integrated electrode surface preparation and polarity verification within prismatic cell assembly processes.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Integrated Laser Cleaning and CCD Inspection: Combines laser-based surface cleaning with vision-based inspection for prismatic battery cells.
  • 200W Laser Source: Supports the removal of oxide-layer stains from aluminium battery pole surfaces.
  • CCD Visual Positioning System: Captures images and checks the arrangement of positive and negative battery electrodes during operation.
  • Automatic Polarity Error Detection: Identifies incorrect electrode arrangements and triggers an alarm.
  • Machine Stop Protection: Stops the machine when the vision system detects an incorrectly arranged battery.
Laser Cleaning & CCD Tester for Prismatic Cells

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.
The Laser Cleaning & CCD Tester for prismatic cells by Semco Infratech is designed for surface cleaning and polarity detection of lithium-ion battery cells. Equipped with a 200W laser source and a CCD vision system, the machine removes oxide-layer stains from aluminium battery poles to help improve welding reliability. Its integrated vision system identifies incorrect positive and negative electrode arrangements during the cleaning process, triggering an alarm and stopping the machine when an incorrect arrangement is detected. This solution supports precision cleaning and polarity verification in prismatic battery manufacturing.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Parameter

Technical specification

Equipment name

Semco SI-R LC & CCD Tester – Prismatic Cells

Application

Lithium battery pole surface cleaning and polarity detection

Laser type / model

JPT laser; model YDFLP-E2-200-M7-M-R

Laser wavelength

1064 nm

Laser output power

200 W

Modulation frequency

1–40,000 kHz (as listed in the equipment parameter table)

Laser output mode

QBH

Cleaning speed

50–60 mn/s (unit requires confirmation)

Maximum cleaning area

700 × 600 mm

Positioning mode

Red light

Optical fibre cable length

5 m

Fibre bending radius

200 mm

CCD visual positioning system

Hikvision

Laser scanning galvanometer

High-speed scanning, 10-speed specification

Motion system

Custom XYZ gantry

Gantry dimensions

800 × 600 × 400 mm

Industrial computer

i7, 256 (storage/memory details require confirmation)

Display

19-inch widescreen

Servo motor

400 W

Maximum machine power

≤ 6 kW

Operating voltage

220 V AC (listed in equipment parameter table)

Equipment weight

Approximately 800 kg (as listed)

Product Name

Description

Applications

This product is used for:

  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants
  • Prismatic Lithium-Ion Battery Manufacturing: Used for surface cleaning and polarity detection of prismatic battery cells.
  • Aluminium Battery Pole Cleaning: Removes oxide-layer stains from square aluminium battery shell pole surfaces.
  • Battery Welding Preparation: Prepares battery pole surfaces to help improve welding reliability.
  • Electrode Polarity Verification: Identifies the arrangement of positive and negative battery electrodes through CCD vision inspection.
  • Battery Module Assembly Processes: Supports electrode cleaning and polarity checking before subsequent assembly operations, where required by the production workflow.
  • Battery Assembly Quality Control: Helps detect incorrectly arranged electrodes and stops the process when an error is identified.

Support & Warranty

  • Technical Assistance: Contact Semco for technical queries regarding machine operation and integration.
  • Installation Guidance: Confirm installation requirements, electrical connections and operating conditions with the technical team.
  • Operation and Maintenance: Request guidance on routine maintenance and the laser cleaning and CCD inspection systems.
  • Spare Parts Support: Contact Semco to check the availability of compatible replacement components.
  • Warranty Information: Contact Semco for confirmation of the applicable warranty period, coverage and service terms
  • Product Enquiries: Discuss your battery manufacturing requirements and suitability of the machine with Semco's technical team.

Reviews

There are no reviews yet.

Be the first to review “Laser Cleaning & CCD Tester for Prismatic Cells”

Your email address will not be published. Required fields are marked *

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

A Laser Cleaning & CCD Tester for prismatic cells is a battery manufacturing machine that combines laser-based electrode surface cleaning with CCD vision inspection to identify the arrangement of positive and negative battery electrodes.
Its main purpose is to remove oxide-layer stains from aluminium battery pole surfaces and detect incorrect electrode arrangements during the cleaning process.
The equipment specification lists a 200W laser source operating at a wavelength of 1064 nm.
The integrated CCD visual positioning system captures images during laser cleaning and checks the arrangement of the battery electrodes to identify polarity-related arrangement errors.
According to the technical document, the machine triggers an audible alarm and stops when the vision system detects an incorrectly arranged battery.
The documented operating procedure uses manual loading and unloading. The operator places the battery pack on the positioning bar and removes it after cleaning and polarity testing.
The technical specification lists a maximum cleaning area of 700 × 600 mm.
The machine is specifically described for surface cleaning and polarity detection of lithium-ion prismatic battery cells with square aluminium shells.
Semco
A Laser Cleaning & CCD Tester for prismatic cells is a battery manufacturing machine that combines laser-based electrode surface cleaning with CCD vision inspection to identify the arrangement of positive and negative battery electrodes.
Its main purpose is to remove oxide-layer stains from aluminium battery pole surfaces and detect incorrect electrode arrangements during the cleaning process.
The equipment specification lists a 200W laser source operating at a wavelength of 1064 nm.
The integrated CCD visual positioning system captures images during laser cleaning and checks the arrangement of the battery electrodes to identify polarity-related arrangement errors.
According to the technical document, the machine triggers an audible alarm and stops when the vision system detects an incorrectly arranged battery.
The documented operating procedure uses manual loading and unloading. The operator places the battery pack on the positioning bar and removes it after cleaning and polarity testing.
The technical specification lists a maximum cleaning area of 700 × 600 mm.
The machine is specifically described for surface cleaning and polarity detection of lithium-ion prismatic battery cells with square aluminium shells.