What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

Semco SI-L 05C SM 18650 Sorting Machine

Semco SI-L 05C SM 18650

Technical Excellence

PLC & PC Controlled Battery Handling Equipment

This equipment operates on an integrated PLC and PC control architecture, where the PLC manages battery feeding, transportation, and receiving processes, while the PC is dedicated to accurate data collection from battery testing instruments. The system is designed for simplicity, allowing operators to learn and operate quickly without complex training.
Constructed using high-quality thick cold-rolled sheet metal combined with a durable aluminum profile frame, the equipment ensures stable performance, reduced labor costs, and consistent product quality. With built-in safety mechanisms and flexible mobility, it is well-suited for high-efficiency industrial battery production and testing lines.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

PLC + PC control system for precise battery handling and data acquisition
Simple and intuitive operation for improved efficiency and lower labor costs
Robust structure using thick cold-rolled sheet metal and aluminum profiles
Automatic alarm and welding circuit cut-off for enhanced operational safety
Equipped with universal movable casters for easy equipment relocation

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco SI-L 05C SM 18650 Sorting Machine is a high-precision 5-channel automatic cylindrical cell sorting machine designed for efficient grading of 18650 lithium-ion battery cells based on Open Circuit Voltage (OCV) and AC Internal Resistance (IR). Built for battery manufacturers and assembly facilities, the machine ensures only electrically matched cells are selected for module and pack assembly, improving battery consistency, performance, and safety. It delivers a sorting efficiency of 2,200–2,600 cells per hour while maintaining an equipment qualification rate of ≥99.5% and utilization of ≥98%.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Model	Semco SI-L 05C SM 18650
Product Type	Automatic 5-Channel Cylindrical Cell Sorting Machine
Supported Cell Type	18650 Lithium-ion Cells
Number of Sorting Channels	5 Channels (4 OK + 1 NG)
Sorting Parameters	Open Circuit Voltage (OCV) & AC Internal Resistance (IR)
Sorting Efficiency	2,200–2,600 Cells/Hour (≥60 PPM)
Equipment Qualification Rate	≥99.5%
Equipment Utilization Rate	≥98%
Working Voltage	AC 220V ±10%, 50Hz
Power Consumption	≤800W
Air Supply	0.5–0.7 MPa Dry Compressed Air
Equipment Weight	Approximately 180 kg
Machine Dimensions	1500 × 600 × 1300 mm (L × W × H)
Frame Material	Thick Cold-Rolled Steel with Aluminum Profile
Display Function	Real-Time Gear Counting Display
Applications	Battery Cell Sorting, Testing & Quality Control

Product Name

Description

PLC & PC Controlled Battery Handling Equipment

Description

Key Features of 5CH Sorting Machine 18650 / 21700 / 26650 / 26700 / 32650 / 32700

Equipment Weight: About 180 KG
Equipment Qualification Rate: ≥99.5%
Equipment Utilization Rate: ≥98%
Dimensions: 1500 (length) × 600 (width) × 1300 (height) mm
Material: The frame material of the sorting machine is high-quality, thick, cold-rolled plate, made of aluminium profile.
Sorting Parameters: Open circuit voltage, AC internal resistance
Test Accuracy: This equipment does not contain an internal resistance meter
Gear Counting: Display the number of batteries in each gear in real time

Applications

This product is used for:

Support & Warranty

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Semco SI-L 05C SM 18650?

The Semco SI-L 05C SM 18650 is a specialized battery manufacturing and testing solution designed for handling, assembling, or testing 18650 lithium-ion battery cells. It helps improve production efficiency, consistency, and quality control in lithium-ion battery manufacturing processes.

What is the purpose of the Semco SI-L 05C SM 18650?

The main purpose of the Semco SI-L 05C SM 18650 is to support efficient processing and management of 18650 battery cells during manufacturing or testing operations. It helps reduce manual errors, improve production accuracy, and maintain high-quality battery standards.

Which industries use the Semco SI-L 05C SM 18650?

The Semco SI-L 05C SM 18650 is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), renewable energy, consumer electronics, power tools, and industrial battery pack production.

What types of batteries are compatible with the Semco SI-L 05C SM 18650?

The Semco SI-L 05C SM 18650 is specifically designed for 18650 lithium-ion battery cells, which are commonly used in EV battery packs, energy storage systems, portable electronics, medical devices, and industrial power applications.

Why are 18650 battery cells widely used in battery manufacturing?

18650 cells are widely used because they offer high energy density, long cycle life, stable performance, and compact design. The Semco SI-L 05C SM 18650 helps manufacturers efficiently process these cells while maintaining quality and consistency in battery pack production.

What are the key features of the Semco SI-L 05C SM 18650?

The Semco SI-L 05C SM 18650 typically includes precision handling, efficient cell processing, stable operational performance, quality monitoring, compatibility with 18650 cell formats, user-friendly controls, and customizable configurations for industrial battery production.

Can the Semco SI-L 05C SM 18650 be customized for manufacturing requirements?

Yes, the Semco SI-L 05C SM 18650 can be customized according to production capacity, automation requirements, battery specifications, workflow design, and industrial manufacturing needs to improve operational efficiency.

Why choose Semco Infratech for the Semco SI-L 05C SM 18650?

Semco Infratech provides reliable Semco SI-L 05C SM 18650 solutions designed for efficient lithium-ion battery manufacturing and testing. With expertise in battery production machinery, customized engineering, and technical support, Semco helps manufacturers improve productivity, product quality, and operational performance.