What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

Double Side Spot Welding 5000A to10000A for Cylindrical Cell

Double Side Spot Welding 6X/8X 5000A/8000A/10000A- Fully Electric/Pneumatic

Technical Excellence

Double Side Spot Welding 6X/8X 5000A/8000A/10000A- Fully Electric/Pneumatic

The Double-Side Spot Welding Machine is engineered for automatic double-sided resistance welding of cylindrical lithium battery cells. Supporting multiple current configurations and fully electric or pneumatic operation, it ensures accurate and stable solder joint positioning for assembled battery packs.

Designed to weld fixed battery groups with integrated battery slices and brackets, the system maintains consistent welding accuracy across different cell formats. With multi-axis control, precision transmission, and intelligent motor-driven movement, it provides reliable real-time processing and seamless integration into lithium battery pack production lines.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Supports double-side spot welding for cylindrical cells including 18650, 21700, 26650, and 32700
Available in multiple configurations: 6X / 8X with 5000A, 8000A, and 10000A output options
Fully electric or pneumatic operation to meet different production requirements
Accurate and stable solder joint positioning for fixed battery groups and pack assemblies
Suitable for modular lithium battery packs used in power tools, energy storage, EVs, and electric motorcycles

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco SI Double Side Spot Welding 6X 5000A – Fully Electric is a high-performance double-side automatic resistance spot welding machine engineered for precision welding of cylindrical lithium-ion battery packs. Equipped with a 6-axis CNC servo motion system and a 6 × 5000A transistor welding power configuration, the machine performs simultaneous double-sided welding to achieve exceptional weld consistency, higher productivity, and superior electrical reliability. Its fully electric servo-controlled welding heads provide accurate pressure control, reduced weld defects, and consistent welding quality for high-volume battery manufacturing.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Model	Semco SI Double Side Spot Welding 6X 5000A – Fully Electric
Product Type	Fully Electric Double-Side Automatic Spot Welding Machine
Welding Current	6 × 5000A
Welding Technology	Double-Side Resistance Spot Welding
Motion Control	6-Axis CNC Servo Control System
Drive System	Fully Electric Servo Welding Heads
Power Supply	Single-Phase AC 220V, 50/60Hz
Power Consumption	2.8 kW
Positioning Accuracy	±0.1 mm
Maximum Welding Speed	Up to 3,600 Welding Points/Hour
Maximum Nickel Strip Thickness	0.20–0.25 mm (Depending on Welding Power Source)
Welding Head Pressure	Adjustable 1–5 kgf
Supported Cell Types	18650, 21700, 26650, 32700, 32650, 14500
Maximum Fixture Size	600 × 350 mm
Maximum Battery Pack Size	580 mm (L) × 330 mm (H)
Key Features	Real-Time Weld Monitoring, Automatic Fault Alarm, CAD Programming, Touchscreen HMI, Servo Motion Control
Applications	Automatic Double-Side Lithium Battery Pack Spot Welding

Product Name

Description

Double Side Spot Welding 6X/8X 5000A/8000A/10000A- Fully Electric/Pneumatic

Also Available for: 6X 8000A, 8X 5000A, and 8X 8000A, 10000A, Pneumatic

Fixed a group Batteries and the battery slice and the bracket are a battery pack.
Make the position of the solder joints of the assembled battery pack welding parts accurate and stable.

Applications

This product is used for:

Support & Warranty

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic?

The Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic is an advanced battery welding system designed for high-precision spot welding of battery cells, nickel strips, and electrical connections. It uses electric or pneumatic operation to deliver consistent welding performance with high current capacity for battery manufacturing applications.

What is the purpose of Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic?

The main purpose of the Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic system is to create strong and reliable weld joints in battery packs and electrical assemblies. It helps manufacturers improve welding precision, production speed, and connection reliability while reducing manual errors.

Which industries use Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic?

The Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic machine is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), electronics, automotive, renewable energy, and industrial electrical assembly.

What materials can be welded using Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic?

The Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic system is designed to weld nickel strips, nickel-plated steel strips, copper, aluminum, battery tabs, and conductive materials used in lithium-ion battery pack manufacturing and industrial applications.

Why is double-side spot welding important in battery manufacturing?

Using Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic is important because strong weld joints directly affect battery pack safety, conductivity, and long-term performance. High-precision welding reduces connection failures, improves durability, and ensures consistent battery quality.

What are the key features of Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic?

The Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic machine typically includes high current output options (5000A/8000A/10000A), dual-side welding capability, electric or pneumatic operation, programmable settings, precision electrode positioning, fast cycle times, and stable welding performance.

Can Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic be customized?

Yes, the Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic system can be customized according to battery type, welding current requirements, electrode configuration, automation level, production volume, and specific manufacturing applications.

Why choose Semco Infratech for Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic?

Semco Infratech provides advanced Double Side Spot Welding 6X/8X 5000A/8000A/10000A - Fully Electric/Pneumatic solutions designed for high-precision battery welding and industrial manufacturing. With expertise in lithium-ion battery machinery, automation, and customized engineering support, Semco helps manufacturers improve welding quality, productivity, and operational efficiency.