What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

Ten-Level Voltage & IR Battery Sorting Machine

Semco SI 10C SMBR 33140/ 40135

Technical Excellence

Manual-Feed Single-Cell Battery Testing & Sorting Equipment

This equipment is designed for precise testing and sorting of individual batteries with a combination of manual and automated operations. Batteries are manually installed into the hopper and received manually in ten gears, allowing flexible handling. The test station processes one battery at a time, while the code scanning station reads each battery individually. The sorting system uses a stepper motor to move batteries grid by grid, with a cylinder pushing each battery into the receiving gear. Controlled by a Panasonic PLC and an industrial computer, the system ensures reliable operation, easy control, and consistent battery quality.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Stepper motor and cylinder-based sorting system for accurate battery placement
Code scanning station reads one battery per scan
Test station handles one battery at a time for precise testing
Ten-gear manual receiving for organized collection
Manual feeding into the hopper for flexible operation

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Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Name

Description

Manual-Feed Single-Cell Battery Testing & Sorting Equipment

Description

Working Voltage	AC220V±10% 50Hz	Power	<800W
Working Gas Source	0.5~0.	Working Eﬃciency	4000PCS/H
Fitted Norm	18650/26650/21700/32700	Sorting Channel	10
Device Weighs	250 kg	Percent Of Pass	99.9% or higher
Shape Size	13208601200(mm)	Open Circuit Voltage	Accuracy +/- 0.1%
Frame Materials	High quality cold rolling plate, aluminium proﬁle production +0.5%	Ac Imp	±0.5%
Sorting Parameters	Open circuit voltage AC internal resistance -10°C~40°C	Indoor Temperature	-10°C~40°C

Applications

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Semco SI 10C SMBR 33140/ 40135?

The Semco SI 10C SMBR 33140/ 40135 is an advanced battery manufacturing and testing solution designed for handling cylindrical battery cells such as 33140 and 40135 formats. It helps improve battery production efficiency, testing accuracy, and quality control in lithium-ion battery manufacturing processes.

What is the purpose of the Semco SI 10C SMBR 33140/ 40135?

The main purpose of the Semco SI 10C SMBR 33140/ 40135 is to support battery production, sorting, matching, or testing operations for cylindrical cells. It helps manufacturers improve precision, reduce production errors, and maintain consistent battery performance standards.

Which industries use the Semco SI 10C SMBR 33140/ 40135?

The Semco SI 10C SMBR 33140/ 40135 is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), renewable energy, electronics, automotive, and industrial battery production facilities.

Which battery cell types are compatible with the Semco SI 10C SMBR 33140/ 40135?

The Semco SI 10C SMBR 33140/ 40135 is designed to support cylindrical battery cells, specifically 33140 and 40135 battery formats commonly used in EVs, energy storage systems, industrial battery packs, and high-performance power applications.

Why is precision battery handling important in manufacturing?

Precision processing with the Semco SI 10C SMBR 33140/ 40135 is important because battery inconsistency can affect pack performance, charging efficiency, lifespan, and safety. Accurate handling and testing help manufacturers improve battery quality and reduce defects.

What are the key features of the Semco SI 10C SMBR 33140/ 40135?

The Semco SI 10C SMBR 33140/ 40135 typically includes multi-channel battery support, compatibility with cylindrical cells, accurate monitoring systems, efficient battery handling, stable performance, quality control functions, and customizable configurations for production requirements.

Can the Semco SI 10C SMBR 33140/ 40135 be customized?

Yes, the Semco SI 10C SMBR 33140/ 40135 can be customized according to battery cell requirements, production capacity, testing parameters, automation levels, and industrial manufacturing applications.

Why choose Semco Infratech for the Semco SI 10C SMBR 33140/ 40135?

Semco Infratech offers reliable Semco SI 10C SMBR 33140/ 40135 solutions designed for precision battery manufacturing and testing. With expertise in lithium-ion battery equipment, customized engineering support, and advanced production technology, Semco helps manufacturers improve battery quality, efficiency, and operational reliability.