What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

HYNN 5V 100A 16CH Cell Tester – High Accuracy & Control

HYNN 5V 100A 16CH

Technical Excellence

High-Current Multi-Channel Lithium Cell Testing System (16CH)

The HYNN 5V 100A 16CH is a powerful multi-channel lithium battery testing system engineered for demanding cell-level applications such as cycle life testing, capacity verification, and charge–discharge efficiency analysis. Featuring 16 fully independent channels, each with configurable parameters, the system enables simultaneous testing of multiple cells under different conditions with high accuracy and repeatability. Designed with precise CC–CV and CV–CC control without overshoot, four-wire measurement architecture, and modular hardware construction, the system ensures stable performance even at high current levels. Remote operation via WLAN and a robust software platform further enhance usability, making it suitable for R&D laboratories, pilot lines, and mass-production quality assurance environments.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

16 fully independent channels with individual parameter and condition control
High-current capability up to 100 A per channel with ±0.5% measurement accuracy
Smooth CC–CV and CV–CC transitions without overshoot for stable testing
Remote start, stop, and monitoring via WLAN-enabled computer systems
Modular design with strong software platform for easy maintenance and scalability

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco CT HYNN 5V 100A 16CH is a high-precision 16-channel prismatic lithium battery cell tester designed for comprehensive charge, discharge, capacity, cycle life, and performance testing of lithium-ion battery cells. Supporting a 0–5V voltage range and up to 100A charge/discharge current per channel, the system provides independent channel control with high measurement accuracy, making it ideal for cell formation, grading, quality control, and research applications. Its modular architecture enables reliable, simultaneous testing of multiple cells while ensuring repeatable and accurate results.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Model	Semco CT HYNN 5V 100A 16CH
Product Type	Prismatic Lithium Battery Cell Tester
Number of Channels	16 Independent Channels
Battery Type	Prismatic, Pouch & Cylindrical Lithium Cells
Voltage Range	DC 0–5V
Charging Current	DC 10mA–100A
Discharging Current	DC 10mA–100A
Voltage Accuracy	±(0.05% RD + 0.05% FS)
Current Accuracy	±(0.05% RD + 0.05% FS)
Voltage Resolution	1mV
Current Resolution	1mA
Data Sampling Time	Minimum 1 Second
Control Mode	Independent CC/CV Control for Each Channel
Power Supply	AC 380V, 50Hz
Operating Temperature	-10°C to 40°C
Relative Humidity	10%–90% RH
Applications	Cell Formation, Capacity Testing, Cycle Life Testing & Battery Grading

Product Name

Description

High-Current Multi-Channel Lithium Cell Testing System (16CH)

Applications

This product is used for:

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the HYNN 5V 100A 16CH?

The HYNN 5V 100A 16CH is an advanced battery testing and charging/discharging system designed for high-precision performance testing of lithium-ion batteries and battery packs. With a 5V, 100A, and 16-channel configuration, it enables simultaneous multi-channel battery testing for improved efficiency and accurate performance evaluation.

What is the purpose of the HYNN 5V 100A 16CH?

The main purpose of the HYNN 5V 100A 16CH is to test, charge, discharge, and analyze battery performance under controlled conditions. It helps manufacturers evaluate battery capacity, efficiency, charging behavior, discharge characteristics, and overall battery reliability.

Which industries use the HYNN 5V 100A 16CH?

The HYNN 5V 100A 16CH is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), renewable energy, consumer electronics, research laboratories, and industrial battery testing facilities.

What types of batteries can be tested using the HYNN 5V 100A 16CH?

The HYNN 5V 100A 16CH is suitable for testing lithium-ion batteries, battery cells, battery modules, EV batteries, energy storage batteries, pouch cells, cylindrical cells, and prismatic battery systems depending on testing requirements.

What does the 16CH configuration mean in the HYNN 5V 100A 16CH?

The 16CH configuration in the HYNN 5V 100A 16CH means the system can test up to 16 battery channels simultaneously. This improves testing efficiency, increases productivity, and allows manufacturers to conduct multiple battery performance evaluations at the same time.

What are the key features of the HYNN 5V 100A 16CH?

The HYNN 5V 100A 16CH typically includes high-current testing capability, 16-channel simultaneous operation, precise charging/discharging control, real-time monitoring, data analysis, safety protection systems, and advanced battery performance evaluation features.

Can the HYNN 5V 100A 16CH be customized for industrial applications?

Yes, the HYNN 5V 100A 16CH can be customized based on testing requirements, battery type, automation level, software integration, voltage/current specifications, and industry-specific operational needs.

Why choose Semco Infratech for the HYNN 5V 100A 16CH?

Semco Infratech offers reliable HYNN 5V 100A 16CH solutions designed for high-precision battery testing and performance analysis. With expertise in battery manufacturing equipment, technical support, and customized engineering solutions, Semco helps manufacturers improve battery quality, efficiency, and testing accuracy.