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Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )

Technical Excellence

Energy-Saving Capacity Grading System for High-Current Lithium Cells

The Semco SIT-S ES 5V 60A 64CH is an advanced energy-saving feedback capacity-grading system engineered for formation and capacity classification of lithium battery cells across multiple formats. Featuring 64 fully independent channels with precise CC/CV control, the system enables accurate, stable, and repeatable grading for prismatic, pouch, and cylindrical cells. Built with two-way energy feedback technology, discharge energy is returned directly to the factory power grid, significantly reducing electricity consumption during high-power testing. With real-time monitoring of voltage, current, temperature, and capacity, along with intelligent protection and advanced software control, the system supports full-cycle testing, data traceability, and automated sorting—making it ideal for high-throughput battery manufacturing and quality control environments.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Energy-saving AC/DC feedback design that feeds discharge energy back to the grid
  • 64 fully independent channels with smooth CC–CV transition and no current spikes
  • High measurement accuracy with 1 mV / 1 mA resolution for precise capacity grading
  • Broad compatibility with cylindrical, prismatic, and pouch lithium cells
  • Intelligent software with automatic grading, data logging, MES integration, and barcode support

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Energy-Saving Capacity Grading System for High-Current Lithium Cells

Applications

This product is used for:

  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

  • Standard warranty period
  • Spare part availability details
  • On-site / online installation support
  • AMC (Annual Maintenance Contract) option
  • Technical support contact email
bess assembly line in india

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is an advanced battery testing system designed to measure, analyze, and sort lithium-ion cells based on their electrical performance parameters. It helps ensure uniformity in battery packs by grading cells according to capacity, voltage, and internal resistance.
The main purpose of the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is to improve battery pack performance by accurately sorting cells with similar characteristics. This reduces imbalance issues, enhances battery lifespan, and ensures stable energy output in final applications.
The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), consumer electronics, renewable energy storage, and industrial battery production facilities.
The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) can test cylindrical cells, prismatic cells, and pouch cells used in EV batteries, energy storage systems, power tools, and electronic devices.
Cell grading using the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is important because even small differences in cell performance can lead to imbalance, reduced efficiency, and shorter battery life. Proper grading ensures consistent performance and improved safety in battery packs.
The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) typically includes multi-channel testing capability, energy-efficient operation, high-precision measurement systems, automated data collection, advanced sorting algorithms, and stable performance for large-scale production.
Yes, the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) can be customized based on voltage range, current capacity, channel configuration, testing speed, and specific production requirements of battery manufacturers.
Semco Infratech provides advanced Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) solutions designed for high accuracy, energy efficiency, and large-scale battery production. With strong expertise in lithium-ion battery testing equipment and automation systems, Semco helps manufacturers improve product quality, consistency, and production efficiency.
The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is an advanced battery testing system designed to measure, analyze, and sort lithium-ion cells based on their electrical performance parameters. It helps ensure uniformity in battery packs by grading cells according to capacity, voltage, and internal resistance.
The main purpose of the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is to improve battery pack performance by accurately sorting cells with similar characteristics. This reduces imbalance issues, enhances battery lifespan, and ensures stable energy output in final applications.
The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), consumer electronics, renewable energy storage, and industrial battery production facilities.
The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) can test cylindrical cells, prismatic cells, and pouch cells used in EV batteries, energy storage systems, power tools, and electronic devices.
Cell grading using the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is important because even small differences in cell performance can lead to imbalance, reduced efficiency, and shorter battery life. Proper grading ensures consistent performance and improved safety in battery packs.
The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) typically includes multi-channel testing capability, energy-efficient operation, high-precision measurement systems, automated data collection, advanced sorting algorithms, and stable performance for large-scale production.
Yes, the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) can be customized based on voltage range, current capacity, channel configuration, testing speed, and specific production requirements of battery manufacturers.
Semco Infratech provides advanced Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) solutions designed for high accuracy, energy efficiency, and large-scale battery production. With strong expertise in lithium-ion battery testing equipment and automation systems, Semco helps manufacturers improve product quality, consistency, and production efficiency.