What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

Semco SIT-S ES 5V 60A 64CH Energy-Saving Cell Grading System

Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )

Technical Excellence

Energy-Saving Capacity Grading System for High-Current Lithium Cells

The Semco SIT-S ES 5V 60A 64CH is an advanced energy-saving feedback capacity-grading system engineered for formation and capacity classification of lithium battery cells across multiple formats. Featuring 64 fully independent channels with precise CC/CV control, the system enables accurate, stable, and repeatable grading for prismatic, pouch, and cylindrical cells. Built with two-way energy feedback technology, discharge energy is returned directly to the factory power grid, significantly reducing electricity consumption during high-power testing. With real-time monitoring of voltage, current, temperature, and capacity, along with intelligent protection and advanced software control, the system supports full-cycle testing, data traceability, and automated sorting—making it ideal for high-throughput battery manufacturing and quality control environments.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Energy-saving AC/DC feedback design that feeds discharge energy back to the grid
64 fully independent channels with smooth CC–CV transition and no current spikes
High measurement accuracy with 1 mV / 1 mA resolution for precise capacity grading
Broad compatibility with cylindrical, prismatic, and pouch lithium cells
Intelligent software with automatic grading, data logging, MES integration, and barcode support

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco SIT-S ES 5V 60A 64CH Energy-Saving Cell Grading Machine is an advanced energy-saving battery cell formation and capacity-grading system designed for high-current lithium-ion cell testing. It features 64 fully independent channels, allowing precise CC/CV charging and discharging for multiple cells simultaneously. The system measures key parameters such as voltage, current, temperature, capacity, and test time to support accurate cell classification and performance analysis.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Model	Semco SIT-S ES 5V 60A 64CH
Product Type	Energy-Saving Cell Formation & Capacity Grading System
Number of Channels	64 Independent Channels
Maximum Voltage	5V
Maximum Test Current	60A
Cell Types	Cylindrical, Prismatic & Pouch
Cell Chemistry	Lithium-Ion, LiFePO₄
Charging Control	Constant Current (CC) / Constant Voltage (CV)
Discharge Control	Constant Current / Controlled Discharge
Voltage Resolution	1mV
Current Resolution	1mA
Measurement Accuracy	Approximately 0.05%
Data Recording Interval	1 second
Energy Management	Two-Way Energy Feedback
Communication	Ethernet / PC Software
Data Management	Data Logging, Curves & Cell Grading
Integration	MES & Barcode Support
Power Requirement	20kW–200kW
Line Speed	6m / 7m / 8m

Product Name

Description

Energy-Saving Capacity Grading System for High-Current Lithium Cells

Applications

This product is used for:

Support & Warranty

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )?

The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is an advanced battery testing system designed to measure, analyze, and sort lithium-ion cells based on their electrical performance parameters. It helps ensure uniformity in battery packs by grading cells according to capacity, voltage, and internal resistance.

What is the purpose of the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )?

The main purpose of the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is to improve battery pack performance by accurately sorting cells with similar characteristics. This reduces imbalance issues, enhances battery lifespan, and ensures stable energy output in final applications.

Which industries use the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )?

The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), consumer electronics, renewable energy storage, and industrial battery production facilities.

What types of cells can be tested using the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )?

The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) can test cylindrical cells, prismatic cells, and pouch cells used in EV batteries, energy storage systems, power tools, and electronic devices.

Why is cell grading important in battery manufacturing?

Cell grading using the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) is important because even small differences in cell performance can lead to imbalance, reduced efficiency, and shorter battery life. Proper grading ensures consistent performance and improved safety in battery packs.

What are the key features of the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )?

The Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) typically includes multi-channel testing capability, energy-efficient operation, high-precision measurement systems, automated data collection, advanced sorting algorithms, and stable performance for large-scale production.

Can the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) be customized?

Yes, the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) can be customized based on voltage range, current capacity, channel configuration, testing speed, and specific production requirements of battery manufacturers.

Why choose Semco Infratech for the Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH )?

Semco Infratech provides advanced Energy-Saving Cell Grading Machine ( Semco SIT-S ES 5V 60A 64CH ) solutions designed for high accuracy, energy efficiency, and large-scale battery production. With strong expertise in lithium-ion battery testing equipment and automation systems, Semco helps manufacturers improve product quality, consistency, and production efficiency.