What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

Semco's 5-Channel Prismatic Cell Sorting 05C SMP

Cell Sorting 05C SMP

Technical Excellence

Key Features of Cell Sorting 05C SMP

Name	Prismatic Sorting Machine 5 channel
Model	Semco SI-H 05C SMP
Precision	0.001V、0.1mΩ
Range	Voltage：0~5V Impedance：0~200mΩ
Channels	4 OK+1 NG
Air source	0.6-0.8Mpa
Working Voltage	AC220V±10% 50HZ power≤1.5kW
Specification	L 1600(mm)，H 1800(mm)，W 1350(mm)
UPH	450-700Pcs/h
Yield rate	99%
Customized Dimension Range	L 55-270mm, W 18-60mm, H 90-225mm

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco SI-H 05C SMP (Cell Sorting 05C SMP) is a high-precision automatic prismatic lithium battery cell sorting machine designed to classify battery cells based on Open Circuit Voltage (OCV) and AC Internal Resistance (IR). Featuring a 5-channel sorting configuration (4 OK + 1 NG), the system automatically grades battery cells with exceptional accuracy, ensuring only electrically matched cells are used for battery module and pack assembly. This significantly improves battery consistency, enhances safety, and extends the operational life of lithium-ion battery packs.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Model	Semco SI-H 05C SMP
Product Type	Automatic Prismatic Cell Sorting Machine
Number of Channels	5 Channels (4 OK + 1 NG)
Sorting Parameters	Open Circuit Voltage (OCV) & AC Internal Resistance (IR)
Voltage Measurement Range	0–5V
Internal Resistance Range	0–200 mΩ
Measurement Accuracy	0.001V, 0.1 mΩ
Production Capacity	450–700 Cells/Hour
Yield Rate	99%
Air Supply	0.6–0.8 MPa
Power Supply	AC 220V ±10%, 50Hz, ≤1.5 kW
Supported Cell Size	Length: 55–270 mm, Width: 18–60 mm, Height: 90–225 mm
Machine Dimensions	1600 × 1350 × 1800 mm (L × W × H)
Sorting Mechanism	Precision Servo Drive with Pure Copper Probes
Applications	Prismatic Cell Testing, Sorting & Quality Control

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Description

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is Cell Sorting 05C SMP?

Cell Sorting 05C SMP is an advanced battery cell sorting machine designed to classify and sort lithium-ion cells based on parameters such as voltage, internal resistance, and performance consistency. It helps manufacturers ensure better battery pack quality, improved efficiency, and uniform cell matching during battery production.

What is the purpose of Cell Sorting 05C SMP?

The main purpose of Cell Sorting 05C SMP is to accurately sort battery cells before pack assembly to ensure consistency and performance reliability. By grouping cells with similar characteristics, Cell Sorting 05C SMP helps reduce performance imbalance, improve battery lifespan, and enhance overall safety.

Which industries use Cell Sorting 05C SMP?

Cell Sorting 05C SMP is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), consumer electronics, renewable energy, and battery pack assembly facilities.

What types of battery cells can be processed using Cell Sorting 05C SMP?

Cell Sorting 05C SMP is suitable for sorting lithium-ion battery cells, including cylindrical, prismatic, and pouch cells, depending on production requirements and machine compatibility. It ensures cells meet quality standards before battery pack integration.

Why is cell sorting important in battery manufacturing?

Cell sorting using Cell Sorting 05C SMP is important because battery packs perform best when cells have similar voltage and resistance levels. Proper sorting helps improve battery efficiency, reduce failure risks, increase lifespan, and maintain product consistency.

What are the key features of Cell Sorting 05C SMP?

Cell Sorting 05C SMP typically includes high-speed sorting capability, voltage and internal resistance testing, automated classification, precision accuracy, real-time monitoring, user-friendly operation, and customizable sorting parameters for different battery applications.

Can Cell Sorting 05C SMP be customized?

Yes, Cell Sorting 05C SMP can be customized according to battery cell type, sorting criteria, production capacity, automation requirements, and manufacturer-specific operational needs for improved workflow efficiency.

Why choose Semco Infratech for Cell Sorting 05C SMP?

Semco Infratech provides reliable Cell Sorting 05C SMP solutions designed for precision battery cell sorting and efficient production processes. With expertise in lithium-ion battery manufacturing equipment, automation, and customized engineering solutions, Semco helps businesses improve battery quality, consistency, and manufacturing productivity.