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Battery Comprehensive Testers 100V / 120V (100A – 200A) – EOL

Technical Excellence

High-Power Battery Comprehensive End-of-Line (EOL) Test System (100V / 120V)

The Battery Comprehensive Testers 100V / 120V (100A–200A) are professional EOL (End-of-Line) testing systems engineered for final inspection of power battery packs before shipment. Designed for lithium-ion power batteries across all series configurations (CH + P + CH−P−), the system integrates production testing and correction (calibration) modes, allowing it to function both as a comprehensive battery tester and a high-power electronic load. The tester performs a wide range of electrical and protection-related measurements, including open-circuit voltage, AC internal resistance, continuous charge/discharge behavior, and protection response validation. Automated test triggering via barcode (SN) scanning or voltage detection ensures fast, standardized testing in production environments. With support for high discharge currents (up to 300A) and flexible voltage/current ranges, it is ideal for EV, ESS, and industrial power battery finished-product quality control.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Dual-mode operation combining production test mode and correction (calibration) mode
  • Comprehensive electrical testing including OCV, AC internal resistance, charge/discharge voltage and current
  • Full protection verification covering overcurrent, short-circuit protection time, delay time, and post-test voltage
  • High-current capability supporting up to 300A discharge for power battery EOL testing
  • Automated test triggering via barcode (SN) scanning or voltage detection for fast production throughput

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Name

Description

High-Power Battery Comprehensive End-of-Line (EOL) Test System (100V / 120V)

Applications

This product is used for:

  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants
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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is an advanced end-of-line testing system designed to evaluate the electrical performance, safety, and functional quality of battery packs. It performs multiple tests such as voltage, current, capacity simulation, insulation, and protection checks in a single integrated setup.
The main purpose of the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is to ensure that every battery pack leaving the production line meets required safety and performance standards. It helps detect faults, prevent failures, and improve overall product reliability before shipment.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), automotive, electronics, renewable energy, and industrial power system manufacturing industries.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can test lithium-ion battery packs, EV battery modules, energy storage batteries, industrial battery systems, and high-current battery assemblies used in various applications.
End-of-line testing using Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is crucial because it ensures that only fully functional and safe battery packs reach the customer. It helps reduce warranty claims, improve product reliability, and maintain manufacturing quality standards.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL typically includes high-precision measurement systems, programmable test sequences, high current load testing, data logging, safety protection systems, automatic pass/fail evaluation, and customizable testing parameters.
Yes, the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can be customized based on voltage range, current capacity, battery type, testing standards, automation level, and production line requirements to suit specific industrial needs.
Semco Infratech provides advanced Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL solutions designed for accurate end-of-line battery validation. With strong expertise in battery testing equipment, automation systems, and customized engineering, Semco helps manufacturers improve safety, efficiency, and product quality assurance.
Semco
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is an advanced end-of-line testing system designed to evaluate the electrical performance, safety, and functional quality of battery packs. It performs multiple tests such as voltage, current, capacity simulation, insulation, and protection checks in a single integrated setup.
The main purpose of the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is to ensure that every battery pack leaving the production line meets required safety and performance standards. It helps detect faults, prevent failures, and improve overall product reliability before shipment.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), automotive, electronics, renewable energy, and industrial power system manufacturing industries.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can test lithium-ion battery packs, EV battery modules, energy storage batteries, industrial battery systems, and high-current battery assemblies used in various applications.
End-of-line testing using Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is crucial because it ensures that only fully functional and safe battery packs reach the customer. It helps reduce warranty claims, improve product reliability, and maintain manufacturing quality standards.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL typically includes high-precision measurement systems, programmable test sequences, high current load testing, data logging, safety protection systems, automatic pass/fail evaluation, and customizable testing parameters.
Yes, the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can be customized based on voltage range, current capacity, battery type, testing standards, automation level, and production line requirements to suit specific industrial needs.
Semco Infratech provides advanced Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL solutions designed for accurate end-of-line battery validation. With strong expertise in battery testing equipment, automation systems, and customized engineering, Semco helps manufacturers improve safety, efficiency, and product quality assurance.