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5V 20A 192CH-Regenerative

Technical Excellence

5V 20A 192CH Regenerative

The Semco SI-D ES 5V 20A 192CH is an advanced rechargeable battery detection and formation system built for medium-to-large scale lithium-ion cell production. Supporting 192 independent channels, each channel operates with its own fully isolated constant-current and constant-voltage power source, ensuring stable operation without cross-channel interference.

The system adopts a four-wire Kelvin measurement method, significantly improving voltage and current accuracy during charge and discharge. With a fast sampling architecture, the entire cabinet completes inspection within ≤6 seconds, making it highly suitable for high-throughput production lines.

Its regenerative design feeds discharge energy back to the power system, reducing heat generation and lowering operational energy costs. The Windows-based control software offers a powerful yet intuitive interface, allowing users to configure up to 32 process steps and 256 cycles, visualize real-time dynamic curves, and manage process libraries. With RS485/WiFi communication, a single host computer can monitor up to 10 devices, enabling centralized control and scalable factory deployment.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • 192 fully independent channels (5V / 20A) supporting cylindrical cells from 18650 to 33140
  • Regenerative energy feedback design to reduce power consumption and heat generation
  • Four-wire Kelvin measurement for high-accuracy voltage and current sampling
  • Fast cabinet-level inspection (≤6 seconds) for high-throughput production environments
  • Powerful Windows-based software with real-time curves, process library editing, power-off data protection, and multi-device monitoring

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

5V 20A 192CH Regenerative
  • Product name: Rechargeable battery detection chemical composition equipment.
  • Product Model: Semco SI-D ES 5V 20A 192CH – (18650-33140) Channel parameters: 192channels, voltage 5V, charging current 20A, discharge current 20A.

Applications

This product is used for:

  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

  • Standard warranty period
  • Spare part availability details
  • On-site / online installation support
  • AMC (Annual Maintenance Contract) option
  • Technical support contact email
bess assembly line in india

1 review for 5V 20A 192CH-Regenerative

  1. Shantanu Shukla –

    I recently tested the “5V 20A 192CH-Regenerative” cell grading machine, and I found it to be highly efficient and practical for handling various types of cells. The 192-channel version, allows for simultaneous grading, which speeds up the process significantly compared to manual methods. The regenerative feature is a standout, as it helps save on energy costs and promotes environmental sustainability by reusing energy during operation. While setup and calibration can be time-consuming initially, the intuitive interface makes day-to-day operation straightforward. Overall, these machines are a solid choice for anyone needing efficient and eco-friendly cell grading equipment.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

The 5V 20A 192CH-Regenerative is an advanced multi-channel battery testing system designed for high-precision charge and discharge testing of lithium-ion cells. It supports regenerative energy technology, which recovers and reuses discharged energy, improving efficiency and reducing power consumption during testing.
The main purpose of the 5V 20A 192CH-Regenerative system is to perform accurate battery performance testing, including charge-discharge cycles, capacity evaluation, cycle life testing, and efficiency analysis for lithium-ion battery cells.
The 5V 20A 192CH-Regenerative system is widely used in lithium-ion battery manufacturing, electric vehicle (EV) development, battery energy storage systems (BESS), electronics, renewable energy sectors, and research laboratories.
The 5V 20A 192CH-Regenerative system is designed for testing lithium-ion cells, including cylindrical cells, prismatic cells, and pouch cells used in EV batteries, energy storage systems, consumer electronics, and industrial applications.
Regenerative testing using the 5V 20A 192CH-Regenerative system is important because it reduces energy waste by feeding discharged energy back into the grid or system. It improves efficiency, lowers operational costs, and supports sustainable battery testing practices.
The 5V 20A 192CH-Regenerative system typically includes 192 independent channels, high-precision current control, regenerative energy recovery, real-time data monitoring, programmable test profiles, and high stability for continuous long-term testing.
Yes, the 5V 20A 192CH-Regenerative system can be customized based on voltage range, current capacity, number of channels, testing requirements, software integration, and industry-specific battery testing applications.
Semco Infratech provides advanced 5V 20A 192CH-Regenerative battery testing solutions designed for accuracy, efficiency, and long-term reliability. With expertise in battery testing equipment and customized engineering solutions, Semco helps manufacturers improve battery performance validation, testing efficiency, and overall product quality.
Semco
The 5V 20A 192CH-Regenerative is an advanced multi-channel battery testing system designed for high-precision charge and discharge testing of lithium-ion cells. It supports regenerative energy technology, which recovers and reuses discharged energy, improving efficiency and reducing power consumption during testing.
The main purpose of the 5V 20A 192CH-Regenerative system is to perform accurate battery performance testing, including charge-discharge cycles, capacity evaluation, cycle life testing, and efficiency analysis for lithium-ion battery cells.
The 5V 20A 192CH-Regenerative system is widely used in lithium-ion battery manufacturing, electric vehicle (EV) development, battery energy storage systems (BESS), electronics, renewable energy sectors, and research laboratories.
The 5V 20A 192CH-Regenerative system is designed for testing lithium-ion cells, including cylindrical cells, prismatic cells, and pouch cells used in EV batteries, energy storage systems, consumer electronics, and industrial applications.
Regenerative testing using the 5V 20A 192CH-Regenerative system is important because it reduces energy waste by feeding discharged energy back into the grid or system. It improves efficiency, lowers operational costs, and supports sustainable battery testing practices.
The 5V 20A 192CH-Regenerative system typically includes 192 independent channels, high-precision current control, regenerative energy recovery, real-time data monitoring, programmable test profiles, and high stability for continuous long-term testing.
Yes, the 5V 20A 192CH-Regenerative system can be customized based on voltage range, current capacity, number of channels, testing requirements, software integration, and industry-specific battery testing applications.
Semco Infratech provides advanced 5V 20A 192CH-Regenerative battery testing solutions designed for accuracy, efficiency, and long-term reliability. With expertise in battery testing equipment and customized engineering solutions, Semco helps manufacturers improve battery performance validation, testing efficiency, and overall product quality.