What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

5 Channel Prismatic Cell Sorting Machine

Semco SI-H 05C SMP

Technical Excellence

Name	Prismatic Sorting Machine 5 channel
Model	Semco SI-H 05C SMP
Precision	0.001V、0.1mΩ
Range	Voltage：0~5V Impedance：0~200mΩ
Channels	4 OK+1 NG
Air source	0.6-0.8Mpa
Working Voltage	AC220V±10% 50HZ power≤1.5kW
Specification	L 1600(mm)，H 1800(mm)，W 1350(mm)
UPH	450-700Pcs/h
Yield rate	99%
Customized Dimension Range	L 55-270mm, W 18-60mm, H 90-225mm

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco 5-Channel Prismatic Cell Sorting Machine (Semco SI-H 05C SMP) is a high-precision automatic cell sorting system designed for grading prismatic lithium-ion battery cells based on Open Circuit Voltage (OCV) and AC Internal Resistance (IR). Featuring a 5-channel sorting configuration (4 OK + 1 NG), the machine accurately classifies battery cells to ensure only electrically matched cells proceed to module and battery pack assembly. This improves battery consistency, enhances product quality, and extends battery cycle life.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Model	Semco SI-H 05C SMP
Product Type	Automatic Prismatic Cell Sorting Machine
Number of Channels	5 Channels (4 OK + 1 NG)
Sorting Parameters	Open Circuit Voltage (OCV) & AC Internal Resistance (IR)
Voltage Measurement Range	0–5V
Internal Resistance Range	0–200 mΩ
Measurement Accuracy	0.001V, 0.1 mΩ
Production Capacity	450–700 Cells/Hour
Yield Rate	99%
Air Supply	0.6–0.8 MPa
Power Supply	AC 220V ±10%, 50Hz, ≤1.5 kW
Supported Cell Size	Length: 55–270 mm, Width: 18–60 mm, Height: 90–225 mm
Machine Dimensions	1600 × 1350 × 1800 mm (L × W × H)
Sorting Mechanism	Servo-Driven with Pure Copper Probes
Applications	Prismatic Cell Testing, Sorting & Quality Control

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Semco SI-H 05C SMP?

The Semco SI-H 05C SMP is an advanced battery manufacturing and testing solution designed to support efficient battery pack assembly, monitoring, and production processes. It is engineered to improve operational accuracy, production consistency, and quality control in lithium-ion battery manufacturing applications.

What is the purpose of the Semco SI-H 05C SMP?

The main purpose of the Semco SI-H 05C SMP is to streamline battery manufacturing operations and enhance precision in battery assembly or testing processes. It helps manufacturers improve efficiency, reduce production errors, and maintain consistent product quality.

Which industries use the Semco SI-H 05C SMP?

The Semco SI-H 05C SMP is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), renewable energy, electronics, automotive, and industrial battery production facilities.

What applications is the Semco SI-H 05C SMP suitable for?

The Semco SI-H 05C SMP is suitable for battery pack manufacturing, battery module production, industrial testing, energy storage solutions, EV battery applications, and quality inspection processes where precision and reliability are important.

What are the key features of the Semco SI-H 05C SMP?

The Semco SI-H 05C SMP typically includes precision operation, efficient production support, durable construction, user-friendly controls, high operational reliability, advanced process handling, and customizable configurations to meet industrial requirements.

How does the Semco SI-H 05C SMP improve manufacturing efficiency?

The Semco SI-H 05C SMP helps improve manufacturing efficiency by reducing manual handling, increasing process accuracy, minimizing operational downtime, and supporting consistent battery production standards for improved output quality.

Can the Semco SI-H 05C SMP be customized for specific industrial needs?

Yes, the Semco SI-H 05C SMP can be customized according to production requirements, battery specifications, automation preferences, operational capacity, and specific industrial applications to meet different manufacturing needs.

Why choose Semco Infratech for the Semco SI-H 05C SMP?

Semco Infratech offers reliable Semco SI-H 05C SMP solutions designed to improve battery manufacturing precision and productivity. With expertise in lithium-ion battery equipment, customized engineering support, and advanced automation solutions, Semco helps manufacturers improve product quality, operational efficiency, and production reliability.