What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

33140 Battery Sorting Machine with High Accuracy

Semco SI CY 05C SM 33140

Technical Excellence

Precision 33140 Battery Testing & Sorting Equipment

This system efficiently tests and sorts 33140 batteries with exceptional accuracy and speed. It maintains extremely low product damage (≤0.01%) and low equipment failure rates (≤2%), ensuring high reliability. The system sorts batteries into five categories based on internal resistance and voltage measurements. Internal resistance is measured with ±0.5% rdg accuracy, while voltage is measured with ±0.015% rdg accuracy, ensuring precise quality control. Designed for industrial battery production, it combines speed, reliability, and measurement accuracy for consistent results.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Extremely low product damage probability (≤0.01%)
High-speed testing and sorting (≥2000 pcs/h)
Low equipment failure rate (≤2%)
Supports sorting into 5 files for precise categorization
Accurate measurement of internal resistance and voltage

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco 33140 Battery Sorting Machine (SI 10C SM 33140) is a high-precision battery testing and sorting system specifically designed for 33140 cylindrical lithium-ion cells. It performs accurate open-circuit voltage (OCV) and internal resistance (IR) measurements, automatically classifying cells into 10 different grades based on user-defined parameters. This ensures only matched cells are used for battery module and pack assembly, improving battery consistency, safety, and performance.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Model	Semco SI 10C SM 33140
Machine Type	Automatic Battery Voltage & IR Sorting Machine
Supported Cell Type	33140 Cylindrical Lithium-ion Cells
Testing Parameters	Open Circuit Voltage (OCV) & Internal Resistance (IR)
Sorting Channels	10 Automatic Sorting Grades
Sorting Capacity	Up to 2,800 Cells/Hour
Feeding Method	Manual Hopper Feeding
Receiving Method	10-Grade Automatic Sorting Collection
Control System	Xinjie PLC with 15-inch Touchscreen HMI
Sorting Mechanism	Stepper Motor with Pneumatic Cylinder
Working Voltage	AC 220V ±10%, 50Hz
Power Consumption	≤1.5 kW
Machine Weight	Approx. 300 kg
Applications	Battery Cell Testing, Grading & Matching Before Pack Assembly

Product Name

Description

Precision 33140 Battery Testing & Sorting Equipment

Specifications

Applicable battery: 33140 cylindrical cells
Internal resistance detection: 0–60 mΩ, ±0.5% rdg, resolution 0.1 mΩ
Voltage measurement: 0–10 V, ±0.015% rdg, resolution 0.1 mV
Equipment capacity/speed: ≥2000 pcs/h
Number of sorting files: 5

Applications

This product is used for:

Support & Warranty

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Semco SI CY 05C SM 33140?

The Semco SI CY 05C SM 33140 is a specialized battery manufacturing and assembly solution designed for cylindrical lithium-ion battery cell processing and pack assembly. It helps manufacturers improve production precision, operational efficiency, and battery pack quality in industrial manufacturing environments.

What is the purpose of the Semco SI CY 05C SM 33140?

The primary purpose of the Semco SI CY 05C SM 33140 is to support the efficient handling, assembly, and processing of 33140 cylindrical battery cells. It helps manufacturers improve consistency, reduce manual errors, and enhance battery production quality.

Which industries use the Semco SI CY 05C SM 33140?

The Semco SI CY 05C SM 33140 is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), renewable energy, electronics, automotive, and industrial battery pack production facilities.

What battery types are compatible with the Semco SI CY 05C SM 33140?

The Semco SI CY 05C SM 33140 is designed to work with cylindrical lithium-ion battery cells, particularly 33140 battery formats used in energy storage systems, electric mobility solutions, industrial equipment, and customized battery pack applications.

Why is precision important in cylindrical battery assembly?

Precision using the Semco SI CY 05C SM 33140 is important because accurate battery cell handling and assembly improve electrical performance, battery safety, structural integrity, and overall pack reliability while reducing production defects.

What are the key features of the Semco SI CY 05C SM 33140?

The Semco SI CY 05C SM 33140 typically includes precision cylindrical cell handling, stable assembly operations, production efficiency optimization, user-friendly controls, quality-focused processing, and customizable configurations to meet different manufacturing requirements.

Can the Semco SI CY 05C SM 33140 be customized?

Yes, the Semco SI CY 05C SM 33140 can be customized according to battery cell specifications, production capacity, automation requirements, workspace layout, and manufacturer-specific operational needs.

Why choose Semco Infratech for the Semco SI CY 05C SM 33140?

Semco Infratech provides reliable Semco SI CY 05C SM 33140 solutions designed for efficient cylindrical battery manufacturing and assembly. With expertise in lithium-ion battery equipment, customized engineering solutions, and technical support, Semco helps manufacturers improve battery quality, production efficiency, and operational performance.