What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

18650–33140 Battery Sticker Pasting Machine

Sticker Pasting Machine 18650-33140

Technical Excellence

Manual-Feed Multi-Cell Sticker Equipment

This equipment is designed for semi-automated battery sticker application. Batteries are manually loaded into the feeding hopper and collected manually after processing, allowing flexible operation for small to medium-scale production. The sticker station can apply labels to four batteries simultaneously, using a cylinder-driven knife mechanism to accurately paste barley paper labels. Controlled by a Panasonic PLC paired with a 7-inch MCGS touch screen, the system provides intuitive operation, reliable control, and consistent labeling performance for industrial battery production.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Manual feeding and collection for flexible operation
Sticker station applies labels to four batteries at a time
Cylinder-driven knife mechanism for accurate barley paper pasting
Panasonic PLC with 7-inch MCGS touch screen for easy control
Semi-automated design ensures high labeling quality with minimal training

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco 18650–33140 Battery Sticker Pasting Machine is a high-speed automatic insulation paper application system designed for cylindrical lithium-ion battery manufacturing. It automatically applies highland barley paper (insulation stickers) to the positive terminal of finished battery cells, ensuring reliable insulation before spot welding and battery pack assembly. The machine supports multiple cylindrical cell sizes, including 18650, 18700, 21700, 26700, 32700, and 33140, making it suitable for flexible production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Description
Product Name	Semco 18650–33140 Battery Sticker Pasting Machine
Machine Type	Automatic Battery Sticker Pasting Machine
Supported Cell Sizes	18650, 18700, 21700, 26700, 32700, 33140
Sticker Type	Highland Barley Paper (Positive Terminal Insulation)
Sticker Method	Pneumatic Cylinder-Driven Punching & Pasting
Processing Capacity	Up to 4 Cells per Cycle (depending on cell size)
Production Speed	Up to 4,800 Cells/Hour (≈65 PPM)
Control System	Panasonic PLC with Touchscreen HMI
Motor System	Precision Stepper Motor
Working Voltage	AC 220V ±10%, 50Hz
Power Consumption	≤1.5–2.0 kW
Air Pressure	0.5–0.8 MPa
Qualification Rate	≥99%
Machine Integration	Compatible with Automatic Battery Sorting & Assembly Lines

Product Name

Description

Manual-Feed Multi-Cell Sticker Equipment

Description

Key Features of Automatic Sticker Pasting Machine – 18700 & 21700 / 26700 / 32700 / 33140

Fit battery specifications:18650；18700；21650；21700；26650；26700 32650； 32700, 33140 of finished batteries
Feeding method: Manually load batteries to the feeding hopper
Receiving method: Manual collection
Sticker station: stick 4 batteries at a time
Sticker method: The cylinder drives the knife to paste the barley paper

Applications

This product is used for:

Support & Warranty

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a Sticker Pasting Machine 18650-33140?

The Sticker Pasting Machine 18650-33140 is an advanced automation system designed to apply insulation stickers, labels, or protective films accurately on cylindrical battery cells ranging from 18650 to 33140 sizes. It helps improve consistency, speed, and precision in lithium-ion battery manufacturing processes.

What is the purpose of a Sticker Pasting Machine 18650-33140?

The main purpose of the Sticker Pasting Machine 18650-33140 is to automate the sticker application process on cylindrical battery cells. It reduces manual labor, minimizes placement errors, improves production efficiency, and ensures proper insulation and labeling for battery safety.

Which industries use a Sticker Pasting Machine 18650-33140?

The Sticker Pasting Machine 18650-33140 is widely used in industries such as lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), power tools, electronics, renewable energy, and industrial battery pack production.

What battery cell sizes are supported by the Sticker Pasting Machine 18650-33140?

The Sticker Pasting Machine 18650-33140 is specifically designed to support cylindrical battery cells ranging from 18650, 21700, 26650, 32700, up to 33140 cell formats, depending on machine configuration and production requirements.

Why is sticker pasting important in battery manufacturing?

Sticker application using a Sticker Pasting Machine 18650-33140 is important because insulation stickers help prevent short circuits, improve battery safety, maintain cell separation, and ensure proper identification during battery pack assembly and operation.

What are the key features of a Sticker Pasting Machine 18650-33140?

The Sticker Pasting Machine 18650-33140 typically includes high-speed automated operation, precision sticker placement, adjustable settings for different cell sizes, user-friendly controls, accurate positioning systems, reduced material wastage, and reliable production performance.

Can the Sticker Pasting Machine 18650-33140 be customized?

Yes, the Sticker Pasting Machine 18650-33140 can be customized according to battery cell dimensions, production capacity, automation level, sticker type, and specific industrial manufacturing requirements to improve operational efficiency.

Why choose Semco Infratech for the Sticker Pasting Machine 18650-33140?

Semco Infratech offers advanced Sticker Pasting Machine 18650-33140 solutions designed for high-precision battery manufacturing and efficient automation. With expertise in lithium-ion battery production equipment and customized engineering solutions, Semco helps manufacturers improve productivity, accuracy, and product quality.