What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

Semco's 10CH Multifunction Sorting Machine with Barcode

10CH Multifunction Sorting Machine with Barcode – 18650 / 21700 / 26650 / 32700

Technical Excellence

10CH Multifunction Cell Sorting Machine with Barcode – 18650 / 21700 / 26650 / 32700

The Semco SI 10C MFSM (Multi-Function Sorting Machine) is a precision-engineered solution for automated sorting of cylindrical lithium battery cells including 18650, 21700, 26650, and 32700 formats. Designed for production lines and quality control environments, this system combines high throughput with exceptional sorting accuracy.

Operating with up to 4000 cells per hour, the machine measures open circuit voltage (OCV) and AC internal resistance (IR) to classify cells into 10 independent sorting channels, ensuring uniformity and consistency in downstream battery pack assembly. Integrated barcode scanning enables full traceability, linking each cell’s electrical parameters to its unique ID for data-driven quality control.

Built on a rigid frame using high-quality cold-rolled steel and aluminium profiles, the system delivers long-term stability, low vibration, and reliable performance. With a pass accuracy of 99.9% or higher, the Semco SI 10C MFSM is an ideal solution for lithium battery manufacturers seeking speed, precision, and scalable automation in cell grading operations.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

10-channel high-speed sorting supporting 18650 / 21700 / 26650 / 32700 cylindrical cells
Accurate OCV & AC internal resistance measurement (OCV ±0.1%, IR ±0.5%)
Integrated barcode system for full cell traceability and production data management
High throughput up to 4000 pcs/hour with ≥99.9% sorting accuracy
Robust industrial structure using cold-rolled steel and aluminium profiles for long-term stability

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

Product Name

Description

10CH Multifunction Cell Sorting Machine with Barcode – 18650 / 21700 / 26650 / 32700

Working Voltage	AC220V±10% 50Hz	Power	<800W
Working Gas Source	0.5~0.	Working Eﬃciency	4000PCS/H
Fitted Norm	18650/26650/21700/32700	Sorting Channel	10
Device Weighs	250 kg	Percent Of Pass	99.9% or higher
Shape Size	13208601200(mm)	Open Circuit Voltage	Accuracy +/- 0.1%
Frame Materials	High quality cold rolling plate, aluminium proﬁle production +0.5%	Ac Imp	±0.5%
Sorting Parameters	Open circuit voltage AC internal resistance -10°C~40°C	Indoor Temperature	-10°C~40°C

Applications

This product is used for:

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700?

The 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 is an advanced battery sorting system designed to classify cylindrical lithium-ion cells based on electrical parameters such as voltage, internal resistance, and capacity. It also integrates barcode scanning for traceability and quality control.

What is the purpose of the 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700?

The main purpose of the 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 is to ensure accurate battery grading and traceability. It helps manufacturers sort cells into precise performance categories, improving consistency, safety, and battery pack reliability.

Which battery types are supported by this machine?

The 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 supports multiple cylindrical lithium-ion battery formats including 18650, 21700, 26650, and 32700 cells used in EVs, energy storage systems, power tools, and electronics.

Why is battery sorting important in manufacturing?

Battery sorting using the 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 is essential because it ensures that cells with similar performance characteristics are grouped together. This improves battery pack balance, efficiency, safety, and overall lifespan.

How does barcode integration improve the sorting process?

The 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 uses barcode scanning to track each individual cell, enabling full traceability throughout production. This helps manufacturers manage quality control, production data, and after-sales tracking more efficiently.

What are the key features of the 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700?

This machine typically includes 10-channel sorting capability, automated measurement of battery parameters, barcode scanning system, real-time data processing, high-speed sorting, and user-friendly control software for efficient battery classification.

Can the 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 be customized?

Yes, the 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 can be customized based on sorting channels, battery types, automation level, production capacity, and integration with existing battery manufacturing systems.

Why choose Semco Infratech for this sorting machine?

Semco Infratech provides advanced 10CH Multifunction Sorting Machine with Barcode - 18650 / 21700 / 26650 / 32700 solutions designed for precision sorting, traceability, and high-efficiency battery production. With strong expertise in battery manufacturing automation, Semco helps improve quality control, productivity, and production reliability. Select 59 more words to run Humanizer.