- +918920681227
- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
The Prismatic Semi-Automatic – 3 Terminal Assembly Line represents an advanced evolution in semi-automated lithium battery module production. Building upon the 2-terminal configuration, this system introduces dedicated terminals for polarity inspection and laser cleaning, enabling greater process separation, improved accuracy, and reduced overall cycle time.
With a high-precision in-line laser welding station as the central automated process, the line integrates intelligently positioned offline stations for aging, extrusion, testing, sorting, and inspection. All stations are interconnected through a precision-powered conveyor system, ensuring smooth material flow, consistent quality, and full process traceability. Designed for manufacturers scaling toward higher production volumes, this modular platform offers flexibility, future expandability, and stable performance without the cost burden of full automation.
Advanced cell sorting system for prismatic battery packs. Ensures voltage, IR and capacity matching for reliable multi-terminal assembly.
Semi-automatic stacking system engineered for precise prismatic multi-terminal alignment with improved assembly efficiency.
Intelligent polarity detection system that prevents reverse terminal errors and ensures correct electrical addressing before laser welding.
High-precision laser cleaning solution that removes oxide layers and contaminants to enhance weld strength and conductivity.
High-accuracy laser welding system designed for prismatic battery modules ensuring strong mechanical and electrical bonding.
The Prismatic Semi Automatic 3 Terminal assembly line is a high-precision semi-automated solution designed for advanced prismatic lithium-ion battery module manufacturing. It is ideal for EV, ESS, and industrial battery manufacturers seeking improved quality control, efficiency, and scalability.
This Prismatic Semi Automatic 3 Terminal system integrates critical processes such as cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding. These processes ensure enhanced accuracy, defect detection, and superior welding quality.
With the addition of CCD inspection and dual-stage surface preparation, the Prismatic Semi Automatic 3 Terminal assembly line significantly reduces production errors and ensures consistent output. It is engineered for manufacturers aiming for EV-grade battery quality with higher reliability.
The Prismatic Semi Automatic 3 Terminal follows a structured sequence of machines for precision manufacturing:
The Cell Sorting Machine performs voltage and internal resistance testing to classify cells into uniform groups. This ensures balanced battery performance and improves lifecycle efficiency. High-precision systems can achieve accurate classification with high throughput.
The Automatic Stacking Machine aligns and stacks prismatic cells into modules with high precision, ensuring structural integrity and minimizing manual errors.
The CCD Visual Inspection Machine uses advanced imaging technology to detect defects such as misalignment, surface damage, or contamination. This enhances quality control in the Prismatic Semi Automatic 3 Terminal assembly line.
The Laser Cleaning Machine removes contaminants from terminals and busbars, ensuring clean surfaces for strong electrical connections and reducing welding defects.
The Laser Welding Machine provides high-speed, precise, and non-contact welding, ensuring strong electrical joints and long-term durability of battery modules.
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our Prismatic Semi Automatic 3 Terminal, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
The Prismatic Semi Automatic 3 Terminal is a semi-automated system designed for assembling prismatic lithium-ion battery modules with high precision and advanced quality control.
The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding.
It offers enhanced quality control with CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.
The Prismatic Semi Automatic 3 Terminal is designed for prismatic lithium-ion battery modules used in EVs, ESS, and industrial applications.
CCD inspection detects defects like misalignment and contamination, ensuring only high-quality components proceed in the assembly process.
Yes, it is modular and can be upgraded to a fully automated battery assembly line.
Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing widely use this system.
The Prismatic Semi Automatic 3 Terminal offers high ROI through improved efficiency, reduced defects, better quality control, and scalable production.
