What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

32700 Battery Sorting Machine AC 220V 1KW

Semco SI 10C SM 32700

Technical Excellence

Compact Automated Battery Sorting Equipment

This equipment features a compact structure with an aesthetically pleasing appearance, occupying minimal floor space while delivering high operational efficiency. The entire battery pack is automatically loaded, and individual batteries are sorted precisely using a stepper motor. Constructed with high-quality thick cold-rolled sheet metal and an aluminum frame, the system ensures durable and long-lasting performance. Equipped with universal movable casters, the equipment can be easily relocated and transported as needed, making it ideal for flexible industrial battery production setups.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Compact and space-saving structure with attractive design
Automatic battery pack loading for streamlined operation
Stepper motor-based sorting for precise battery handling
Durable construction using thick cold-rolled sheet metal and aluminum frame
Universal movable casters for easy relocation and transport

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

Product Name

Description

Compact Automated Battery Sorting Equipment

Description

Working Voltage	AC220V±10% 50Hz	Power	<800W
Working Gas Source	0.5~0.	Working Eﬃciency	4000PCS/H
Fitted Norm	18650/26650/21700/32700	Sorting Channel	10
Device Weighs	250 kg	Percent Of Pass	99.9% or higher
Shape Size	13208601200(mm)	Open Circuit Voltage	Accuracy +/- 0.1%
Frame Materials	High quality cold rolling plate, aluminium proﬁle production +0.5%	Ac Imp	±0.5%
Sorting Parameters	Open circuit voltage AC internal resistance -10°C~40°C	Indoor Temperature	-10°C~40°C

Applications

This product is used for:

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Prismatic Manual Assembly Line (Old)?

The Prismatic Manual Assembly Line (Old) is a traditional battery assembly setup designed for manual production of prismatic lithium-ion battery packs. It supports step-by-step manual operations such as cell placement, welding preparation, inspection, and module assembly in a controlled production environment.

What is the purpose of the Prismatic Manual Assembly Line (Old)?

The main purpose of the Prismatic Manual Assembly Line (Old) is to enable structured and cost-effective battery pack assembly for small to medium production volumes. It allows manufacturers to maintain control over each assembly stage while ensuring product quality and flexibility.

Which industries use the Prismatic Manual Assembly Line (Old)?

The Prismatic Manual Assembly Line (Old) is commonly used in lithium-ion battery manufacturing, electric vehicle (EV) development, battery energy storage systems (BESS), renewable energy projects, electronics, and R&D facilities focused on battery prototyping and small-scale production.

What types of batteries can be assembled using the Prismatic Manual Assembly Line (Old)?

The Prismatic Manual Assembly Line (Old) is designed for prismatic lithium-ion battery cells used in EV battery packs, industrial energy storage systems, solar storage units, backup power systems, and other customized battery applications.

Why is a manual assembly line still used in battery manufacturing?

A Prismatic Manual Assembly Line (Old) is still used because it provides flexibility, lower setup cost, and better control for customized or low-volume production. It is also ideal for prototyping, testing new designs, and training production staff before scaling to automation.

What are the key features of the Prismatic Manual Assembly Line (Old)?

The Prismatic Manual Assembly Line (Old) typically includes manual workstations, fixture-based assembly support, inspection stations, welding preparation areas, ergonomic layout design, and flexible workflow configuration for different battery sizes.

Can the Prismatic Manual Assembly Line (Old) be upgraded or customized?

Yes, the Prismatic Manual Assembly Line (Old) can be customized or upgraded based on production needs, workspace layout, battery specifications, and partial automation requirements to improve efficiency and consistency.

Why choose Semco Infratech for the Prismatic Manual Assembly Line (Old)?

Semco Infratech provides reliable Prismatic Manual Assembly Line (Old) solutions designed for precision battery assembly and flexible production workflows. With expertise in lithium-ion battery manufacturing systems, Semco supports manufacturers in improving productivity, quality control, and scalable production planning.