What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

10-Level Voltage & IR Battery Sorting Machine

Semco SI 10C SM 33140

Technical Excellence

Manual-Feed Single-Cell Battery Testing & Sorting Equipment

This equipment is engineered for accurate testing and sorting of individual batteries. Batteries are manually loaded into the feeding hopper and collected in 10 grades via manual receiving. The test station handles one battery at a time, while sorting is performed using a stepper motor that moves batteries one grid at a time, with a cylinder pushing each battery into the receiving gear. Controlled by a Xinjie PLC and a 15-inch touch screen, the system provides reliable operation, intuitive control, and consistent quality for industrial battery production lines.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Manual feeding into the hopper for flexible operation
10-grade manual receiving for organized collection
Test station processes one battery at a time for precision
Stepper motor and cylinder-based sorting system for accurate placement
Xinjie PLC with 15-inch touch screen for intuitive control

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco 10-Level Voltage & Internal Resistance Sorting Machine is a precision battery testing and grading system designed to automatically measure Open Circuit Voltage (OCV) and AC Internal Resistance (IR) of cylindrical lithium-ion cells and sort them into 10 performance grades. The machine ensures that only cells with matching electrical characteristics are grouped together, improving battery pack consistency, safety, and cycle life.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Details
Product Name	Semco 10-Level Voltage & Internal Resistance Sorting Machine
Equipment Type	Battery Voltage & Internal Resistance Sorting Machine
Sorting Levels	10 Grades
Battery Feeding	Manual Hopper Feeding
Testing Method	Single Battery Testing
Sorting Parameters	Open Circuit Voltage (OCV) & AC Internal Resistance (IR)
Sorting Mechanism	Stepper Motor with Pneumatic Cylinder
Control System	Xinjie PLC + 15-inch Touchscreen HMI
Sorting Operation	Automatic Cell Classification into 10 Grades
Battery Compatibility	Cylindrical Lithium-ion Cells (Model Dependent)
Key Features	High-Precision Testing, Stable Operation, Programmable Sorting Criteria, Easy Operation
Applications	Battery Cell Grading, Quality Inspection & Production Sorting

Product Name

Description

Manual-Feed Single-Cell Battery Testing & Sorting Equipment

Specifications

Feeding method: Manually load the battery into the feeding hopper
Receiving method: 10 grades of manual receiving
Test station: Test 1 battery at a time
Sorting method: Stepper motor moves battery one grid at a time; cylinder pushes battery to receiving gear
Sorting system: Xinjie PLC + 15-inch touch screen

Applications

This product is used for:

Support & Warranty

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Semco SI 10C SM 33140?

The Semco SI 10C SM 33140 is a high-precision cylindrical battery testing and sorting machine designed for voltage and internal resistance (IR) testing with multi-grade sorting. It is used in lithium-ion battery production lines to ensure accurate cell grading and consistent battery quality before pack assembly.

What is the main purpose of the Semco SI 10C SM 33140?

The Semco SI 10C SM 33140 is used to automatically or semi-automatically test battery cells and sort them into different performance grades. This ensures only matched and high-quality cells are used in battery packs, improving safety, efficiency, and lifespan.

Which batteries can be tested using the Semco SI 10C SM 33140?

The Semco SI 10C SM 33140 is designed for cylindrical lithium-ion cells, especially 33140-format batteries. It is also commonly adapted for similar industrial cylindrical cell types used in EVs, energy storage systems, and electronics manufacturing.

What testing functions does the Semco SI 10C SM 33140 perform?

The Semco SI 10C SM 33140 performs key battery quality tests including: Voltage measurement Internal resistance (IR) testing Cell classification and grading Automated sorting into multiple quality bins These functions help maintain consistency in large-scale battery production.

What is the sorting capability of the Semco SI 10C SM 33140?

The Semco SI 10C SM 33140 typically supports 10-level sorting, allowing batteries to be categorized into multiple performance grades based on voltage and internal resistance values, ensuring precise batch matching.

Why is cell sorting important in battery manufacturing?

Using the Semco SI 10C SM 33140, manufacturers can match cells with similar electrical characteristics. This reduces imbalance in battery packs, prevents overheating, improves cycle life, and enhances overall safety and performance.

What are the key features of the Semco SI 10C SM 33140?

The Semco SI 10C SM 33140 includes: High-precision voltage & IR testing 10-grade sorting system PLC-based control system Touch screen interface Manual feeding and automated sorting mechanism Stable and high-speed operation for industrial use