What is a Manual Assembly Line in battery manufacturing?

A Manual Assembly Line is a production setup where operators perform battery assembly processes with the help of machines, ensuring flexibility, precision, and cost-effectiveness.

Why choose a Manual Assembly Line?

A Manual Assembly Line is ideal for startups and small-scale manufacturers due to its low investment cost, flexibility, and ability to handle customized battery pack designs.

Can a Manual Assembly Line be upgraded?

Yes, a Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

What types of batteries can be produced?

The Manual Assembly Line supports cylindrical, prismatic, and pouch lithium-ion battery packs.

How does a Manual Assembly Line ensure quality?

Quality is ensured through processes like cell grading, CCD inspection, welding control, BMS testing, and final battery pack testing.

What industries use a Manual Assembly Line?

Industries such as electric vehicles, energy storage systems, telecom, and consumer electronics use a Manual Assembly Line for battery production.

Is operator training required?

Yes, proper training is provided to ensure safe and efficient operation of the Manual Assembly Line.

What is the ROI of a Manual Assembly Line?

The Manual Assembly Line offers high ROI due to its low initial cost, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line is a production system used to assemble prismatic lithium-ion battery packs using operator-assisted machines for precision and flexibility.

Why choose a Prismatic Manual Assembly Line?

A Prismatic Manual Assembly Line offers cost-effective production, customization flexibility, and high precision, making it ideal for small to medium-scale battery manufacturing.

What types of batteries can be assembled?

The Prismatic Manual Assembly Line is specifically designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

Can the Prismatic Manual Assembly Line be upgraded?

Yes, the Prismatic Manual Assembly Line is modular and can be upgraded to semi-automatic or fully automated systems as production requirements increase.

How does the Prismatic Manual Assembly Line ensure quality?

Quality is ensured through processes such as cell grading, sorting, laser cleaning, precision welding, BMS testing, and comprehensive battery testing.

What industries use a Prismatic Manual Assembly Line?

Industries including electric vehicles, renewable energy storage, telecom, and consumer electronics use the Prismatic Manual Assembly Line.

What is the role of laser welding in this assembly line?

Laser welding ensures precise, strong, and reliable electrical connections, which are essential for battery safety and performance.

What is the ROI of a Prismatic Manual Assembly Line?

The Prismatic Manual Assembly Line offers high ROI due to its low initial investment, scalability, and ability to produce high-quality battery packs efficiently.

What is a Prismatic Semi Automatic 1 Terminal assembly line?

A Prismatic Semi Automatic 1 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery packs with processes like sorting, stacking, and laser welding.

Why choose a Prismatic Semi Automatic 1 Terminal system?

It provides a balance between manual flexibility and automation efficiency, making it ideal for manufacturers scaling their battery production.

What processes are included in this assembly line?

The Prismatic Semi Automatic 1 Terminal includes cell sorting, automatic stacking, and laser welding processes.

What types of batteries can be assembled?

This assembly line is designed for prismatic lithium-ion battery packs used in EVs, energy storage systems, and industrial applications.

How does this system improve efficiency?

Automation of stacking and welding reduces manual errors and increases production speed while maintaining high precision.

Can the Prismatic Semi Automatic 1 Terminal be upgraded?

Yes, the system is modular and can be upgraded to a fully automated battery assembly line.

What industries use this assembly line?

Industries such as electric vehicles, renewable energy storage, telecom, and consumer electronics use this system.

What is the ROI of this assembly line?

It offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.

What is a Prismatic Semi Automatic 2 Terminal assembly line?

The Prismatic Semi Automatic 2 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and efficiency.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 2 Terminal system?

It offers improved efficiency, reduced defects, high precision welding, and scalability compared to manual assembly lines.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does this system improve quality?

Quality is improved through precise laser cleaning and welding, ensuring strong electrical connections and minimal defects.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 2 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

What is a Prismatic Semi Automatic 3 Terminal assembly line?

The Prismatic Semi Automatic 3 Terminal assembly line is a semi-automated system used to assemble prismatic lithium-ion battery modules with high precision and advanced quality control features.

What processes are included in this assembly line?

The system includes cell sorting, automatic stacking, CCD visual inspection, laser cleaning, and laser welding processes.

Why choose a Prismatic Semi Automatic 3 Terminal system?

It offers enhanced quality control through CCD inspection, improved efficiency, reduced defects, and scalable production capabilities.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules used in electric vehicles, energy storage systems, and industrial applications.

How does CCD inspection improve quality?

CCD inspection detects defects such as misalignment, contamination, and surface issues, ensuring only high-quality components proceed in the assembly process.

Can this assembly line be upgraded?

Yes, the Prismatic Semi Automatic 3 Terminal system is modular and can be upgraded to a fully automated battery assembly line.

Which industries use this system?

Industries such as electric vehicles, renewable energy storage, telecom, and industrial battery manufacturing use this assembly line.

What is the ROI of this assembly line?

It provides high ROI through increased productivity, reduced defects, improved quality, lower labor costs, and scalable production capabilities.

What is a Prismatic Automatic Assembly Line?

The Prismatic Automatic Assembly Line is a fully automated system used to manufacture prismatic lithium-ion battery modules and packs with high precision and efficiency.

What processes are included in the Prismatic Automatic Assembly Line?

The system includes OCV testing, automatic stacking, extrusion, polarity detection, laser cleaning, laser welding, and module and pack end-of-line testing.

Why is the Prismatic Automatic Assembly Line ideal for energy storage systems?

It offers high-speed production, consistent quality, and reliable performance, making it ideal for large-scale energy storage systems (ESS) and BESS applications.

What types of batteries can be produced?

This assembly line is designed for prismatic lithium-ion battery modules and packs used in energy storage, electric vehicles, and industrial applications.

How does the system ensure quality?

Quality is ensured through automated testing, polarity detection, laser cleaning, precision welding, and module and pack-level EOL testing.

Can the Prismatic Automatic Assembly Line be customized?

Yes, the system is modular and can be customized based on production capacity, layout, and specific application requirements.

Which industries use this assembly line?

Industries such as renewable energy, battery energy storage systems, electric vehicles, telecom, and industrial power systems use this assembly line.

What is the ROI of the Prismatic Automatic Assembly Line?

It provides high ROI through increased productivity, reduced labor costs, improved quality, and scalable production capabilities.

Semco SI CCD 1220C – Cell Detection & Sorting Machine

Semco SI CCD 1220C

Key Features of Semco SI CCD 1220C Operating Voltage: 220V±10%/50Hz±10%, Power: ≤500W Working air source: 0.5~0.6 Mpa Dimensions: 1000mm(L)×900mm(W)×1680mm(H) Maximum number of detected particles: 450PCS (standard 18650 cells) Number of file groups that can be stored: 99 groups

Technical Excellence

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

The Semco SI-CCD 1220C is an advanced CCD vision inspection and polarity detection system engineered for automated quality inspection of lithium-ion battery cells. Equipped with a high-resolution industrial CCD camera and intelligent image-processing software, the machine accurately detects battery polarity, orientation, insulating paper placement, surface defects, and assembly inconsistencies before cells move to module or battery pack assembly. This helps manufacturers improve product quality, reduce defects, and enhance production safety.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification	Details
Product Name	Semco SI-CCD 1220C
Equipment Type	CCD Vision Inspection & Battery Polarity Detection System
Operating Voltage	AC 220V ±10%, 50Hz ±10%
Power Consumption	≤500 W
Working Air Pressure	0.5–0.6 MPa
Detection Capacity	Up to 450 Cells (Standard 18650)
Stored Programs	Up to 99 Inspection File Groups
Vision System	Industrial CCD Camera (Hikvision)
Control Software	Custom Vision Inspection Software
Inspection Functions	Battery Polarity Detection, Cell Orientation, Surface Defect Detection, Insulating Paper Verification
Machine Dimensions	1000 × 900 × 1680 mm
Key Features	High-Speed Inspection, Automated OK/NG Sorting, Configurable Inspection Profiles, Real-Time Detection, Inline Production Integration

Product Name

Description

Applications

This product is used for:

Description

Key Features of Semco SI CCD 1220C

Operating Voltage: 220V±10%/50Hz±10%, Power: ≤500W
Working air source: 0.5~0.6 Mpa
Dimensions: 1000mm(L)×900mm(W)×1680mm(H)
Maximum number of detected particles: 450PCS (standard 18650 cells)
Number of file groups that can be stored: 99 groups

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?

A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.

What products can be manufactured using this line?

It is used to produce battery modules, battery packs, and complete energy storage systems.

Is the assembly line fully automated?

Yes, the line supports fully or semi-automated operations based on production requirements.

Which battery types are supported?

It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.

How is product quality ensured?

In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.

Can the line be customized?

Yes, the assembly line can be customized to match specific capacity, layout, and production needs.

What safety features are included?

The system includes safety interlocks, fault detection, and controlled assembly environments.

Is the line suitable for large-scale production?

Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is the Semco SI CCD 1220C?

The Semco SI CCD 1220C is an advanced Charge Coupled Device (CCD) based inspection and polarity detection machine designed for lithium-ion battery cells. It is used for high-precision visual inspection, defect detection, and quality sorting of cylindrical and prismatic battery cells.

What is the purpose of the Semco SI CCD 1220C?

The main purpose of the Semco SI CCD 1220C is to ensure accurate battery cell quality control by detecting defects, polarity errors, surface issues, and structural inconsistencies. It helps manufacturers improve battery safety, reliability, and production efficiency.

Which industries use the Semco SI CCD 1220C?

The Semco SI CCD 1220C is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), electronics production, and industrial quality inspection facilities.

What types of cells can be inspected using the Semco SI CCD 1220C?

The Semco SI CCD 1220C is suitable for inspecting cylindrical cells (like 18650, 21700, 26650), prismatic cells, and other lithium-ion battery types used in EV packs, energy storage systems, and consumer electronics.

How does the Semco SI CCD 1220C improve battery quality?

The Semco SI CCD 1220C uses CCD imaging technology to automatically detect defects and polarity issues in battery cells. This reduces human error, improves inspection accuracy, and ensures only high-quality cells move forward in the production line.

What are the key features of the Semco SI CCD 1220C?

The Semco SI CCD 1220C includes high-speed CCD visual inspection, automated OK/NG sorting, data storage capabilities, programmable inspection settings, and support for high-volume battery cell inspection.

Can the Semco SI CCD 1220C be integrated into production lines?

Yes, the Semco SI CCD 1220C can be integrated into automated or semi-automated battery assembly lines. It supports inline inspection, helping manufacturers maintain continuous production flow with real-time quality control.

Why choose Semco Infratech for the Semco SI CCD 1220C?

Semco Infratech provides the Semco SI CCD 1220C with advanced engineering, reliable inspection accuracy, and customization options. The company specializes in battery manufacturing automation, helping industries improve efficiency, quality control, and production consistency.