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Battery Comprehensive Testers 100V / 120V (100A – 200A) – EOL

Technical Excellence

  • The function of the Battery Comprehensive Testers instrument is divided into two parts, namely, battery production test mode and correction mode. Therefore, the equipment can be used as an electronic load and a comprehensive test instrument.
  • The specific test items are the Test battery open circuit voltage, battery AC internal resistance, continuous charging current, continuous charging voltage, continuous discharge current, continuous discharge voltage, charging overcurrent protection current, discharge overcurrent protection current, short circuit protection time, overcurrent delay time, and voltage after test. The equipment uses an infrared scanning gun bar code input (SN) to start the test, or automatically start the test when the voltage is detected.
  • Scope of application: For lithium-ion batteries equipped with (CH + P + CH-P-), all series of power batteries.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Dual‑Mode Operation
  • High‑Voltage & High‑Current Support
  • Precise CC/CV Control
  • Four‑Wire Sensing
  • Modular, Scalable Architecture

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.
The Semco Battery Comprehensive Tester 100V/120V (100A–200A) – EOL is an advanced end-of-line battery testing system designed to perform comprehensive electrical and functional testing of lithium-ion battery packs. It combines battery production testing with electronic-load functionality, allowing manufacturers to verify multiple battery parameters through a single integrated system.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Specification Description
Product Type Battery Comprehensive End-of-Line (EOL) Tester
Voltage Configuration 100V / 120V
Current Range 100A–200A
Testing Mode Battery Production Test & Correction Mode
Equipment Function Comprehensive Tester + Electronic Load
Open-Circuit Voltage Test Supported
AC Internal Resistance Test Supported
Continuous Charging Test Current & Voltage
Continuous Discharge Test Current & Voltage
Charge Overcurrent Protection Supported
Discharge Overcurrent Protection Supported
Short-Circuit Protection Time Testable
Overcurrent Delay Time Testable
Post-Test Voltage Testable
Test Initiation Barcode/SN Scan or Automatic Voltage Detection
Key Features High-Voltage/High-Current Testing, CC/CV Control, Four-Wire Sensing & Modular Architecture
Line Speed 6m / 7m / 8m
Power Requirement 20kW–200kW
Scope Lithium-ion Power Batteries with CH+P+CH-P- Configuration

Product Name

Description

Applications

This product is used for:

  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants
  • Lithium-ion battery pack end-of-line testing
  • EV battery manufacturing
  • Battery Energy Storage System (BESS) production
  • Power battery quality inspection
  • Battery open-circuit voltage testing
  • AC internal resistance testing
  • Battery charge and discharge verification
  • Overcurrent protection testing
  • Short-circuit protection testing
  • Battery safety and functional validation
  • Production-line quality control
  • Battery QC and testing laboratories
  • OEM and contract battery manufacturing
  • Automated battery production lines

Support & Warranty

  • Standard manufacturer's warranty against manufacturing defects
  • Professional installation and commissioning support
  • EOL test-program configuration and setup
  • Test-parameter optimization support
  • Production-line integration assistance
  • Barcode/SN traceability setup support
  • Operator training and system operation guidance
  • Calibration and measurement assistance
  • Remote technical troubleshooting and diagnostics
  • Preventive maintenance guidance
  • Genuine spare parts and replacement component support
  • Software and communication-interface support, where applicable
  • AMC options for ongoing maintenance
  • Dedicated after-sales technical support from Semco engineers

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is an advanced end-of-line testing system designed to evaluate the electrical performance, safety, and functional quality of battery packs. It performs multiple tests such as voltage, current, capacity simulation, insulation, and protection checks in a single integrated setup.
The main purpose of the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is to ensure that every battery pack leaving the production line meets required safety and performance standards. It helps detect faults, prevent failures, and improve overall product reliability before shipment.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), automotive, electronics, renewable energy, and industrial power system manufacturing industries.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can test lithium-ion battery packs, EV battery modules, energy storage batteries, industrial battery systems, and high-current battery assemblies used in various applications.
End-of-line testing using Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is crucial because it ensures that only fully functional and safe battery packs reach the customer. It helps reduce warranty claims, improve product reliability, and maintain manufacturing quality standards.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL typically includes high-precision measurement systems, programmable test sequences, high current load testing, data logging, safety protection systems, automatic pass/fail evaluation, and customizable testing parameters.
Yes, the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can be customized based on voltage range, current capacity, battery type, testing standards, automation level, and production line requirements to suit specific industrial needs.
Semco Infratech provides advanced Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL solutions designed for accurate end-of-line battery validation. With strong expertise in battery testing equipment, automation systems, and customized engineering, Semco helps manufacturers improve safety, efficiency, and product quality assurance.
Semco
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is an advanced end-of-line testing system designed to evaluate the electrical performance, safety, and functional quality of battery packs. It performs multiple tests such as voltage, current, capacity simulation, insulation, and protection checks in a single integrated setup.
The main purpose of the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is to ensure that every battery pack leaving the production line meets required safety and performance standards. It helps detect faults, prevent failures, and improve overall product reliability before shipment.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is widely used in lithium-ion battery manufacturing, electric vehicles (EV), battery energy storage systems (BESS), automotive, electronics, renewable energy, and industrial power system manufacturing industries.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can test lithium-ion battery packs, EV battery modules, energy storage batteries, industrial battery systems, and high-current battery assemblies used in various applications.
End-of-line testing using Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL is crucial because it ensures that only fully functional and safe battery packs reach the customer. It helps reduce warranty claims, improve product reliability, and maintain manufacturing quality standards.
The Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL typically includes high-precision measurement systems, programmable test sequences, high current load testing, data logging, safety protection systems, automatic pass/fail evaluation, and customizable testing parameters.
Yes, the Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL can be customized based on voltage range, current capacity, battery type, testing standards, automation level, and production line requirements to suit specific industrial needs.
Semco Infratech provides advanced Battery Comprehensive Testers 100V / 120V (100A–200A) - EOL solutions designed for accurate end-of-line battery validation. With strong expertise in battery testing equipment, automation systems, and customized engineering, Semco helps manufacturers improve safety, efficiency, and product quality assurance.