Manual Spot welding BTW 5000A/10000A

Technical Excellence

Manual Spot welding BTW 5000A/10000A

The Manual Spot Welding Machine (BTW Series) is built with industry-leading high-frequency welding technology, reaching up to 200kHz for rapid pulse output and exceptional welding control. The fast-rising welding current enables strong, stable welds while minimizing heat impact on the workpiece.

Featuring multiple control modes—including constant current, constant voltage, and combined control—the system provides precise energy regulation for complex welding tasks. With accurate timing control, air-cooled operation, and compact form factor, the BTW series is ideal for professional battery pack welding requiring reliability, precision, and efficiency.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Manual Spot welding BTW 5000A/10000A

 

Product Model Semco SI-BTW 5000A Semco SI-BTW 1000A
Type Standard type Standard type
Enter the power supply AC220V 50-60Hz AC220V 50-60Hz
Maximum input power 400W 800W
Maximum welding current 5000A 10000A
Maximum welding voltage 125KHz 125KHz
Control mode Constant current / constant voltage / constant current constant voltage Constant current / constant voltage / constant current constant voltage
Preload time range 0-9999ms 0-9999ms
Slow-up time frame 0-9.9ms 0-9.9ms
Welding time frame 0-9.9ms 0-9.9ms
Mitigation time frame 0-9.9ms 0-9.9ms
Cooldown time range 0-99.9ms 0-99.9ms
Holding time range 0-9999ms 0-9999ms
Current setting range 200-5000A 200-10000A
Voltage setting range 0-10.0V 0-10.0V
Cooling method Air cooled Air cooled
Weight 20Kg 30Kg
Form factor 415*215*348mm 415*215*348mm

 

Applications

This product is used for:
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

bess assembly line in india

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.