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Cylindrical – Manual Assembly Line

A complete manual and semi-automatic solution for cylindrical lithium battery pack assembly. Designed to support accurate grading, inspection, welding, testing, and aging processes for flexible and efficient production setups.

Technical Excellence

Cylindrical Battery Pack Assembly Equipment

The Cylindrical Battery Pack Assembly Equipment is designed to support end-to-end battery pack manufacturing, covering critical processes such as cell grading, insulation, sorting, visual inspection, welding, system testing, and aging. The equipment lineup offers flexible configuration options to accommodate different production scales and technical requirements. With energy-efficient operation, high channel capacity, and integrated communication interfaces, this solution ensures stable performance, accurate data collection, and consistent product quality. It is ideal for laboratories, pilot lines, and small-to-medium manufacturing facilities producing cylindrical lithium battery packs.

Key Fixture Features

  • High-channel cell grading with energy-saving and linear power designs
  • Support for insulation paper application and precise cell sorting workflows
  • Multiple welding options including manual, pneumatic, and automatic systems
  • Integrated visual inspection, BMS testing, and comprehensive pack testing
  • Flexible aging configurations with communication protocols and temperature monitoring
  • Cell Grading Machine
  • Battery Sticking Machine
  • Cell Sorting Machine
  • CCD Inspection Machine
  • Welding Machine
  • BMS Tester
  • Battery Pack Tester
  • Battery Aging Machine

Cell Grading Machine

Precisely measures voltage, capacity, and internal resistance of cells to ensure uniform performance. Helps eliminate weak cells and improves overall battery reliability.

BBattery Insulation Paper Sticking Machine

Automatically applies insulation paper to prevent short circuits during pack assembly. Ensures consistent insulation coverage and operator safety.

Cell Sorting Machine

Sorts graded cells into matched groups based on electrical parameters. Improves pack consistency, efficiency, and cycle life.

CCD Visual Inspection Machine

Uses high-resolution cameras to detect surface defects and alignment issues. Ensures visual quality and reduces assembly errors.

Welding Machine

Creates strong, low-resistance connections between cells and busbars. Ensures mechanical stability and electrical reliability of the pack.

BMS Tester

Tests BMS functionality, including voltage sensing, protection logic, and communication. Ensures safe operation and accurate battery monitoring.

Battery Pack Comprehensive Tester

Validates electrical performance, safety parameters, and communication signals. Confirms pack readiness before final aging.

Battery Aging Machine

Performs controlled charge-discharge cycles to stabilize battery performance. Identifies early-stage defects and ensures long-term reliability.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Cylindrical Battery Pack Assembly Equipment

Product Name

Description

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Cell Grading Machine

  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear

Applications

This product is used for:
  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

  • Standard warranty period
  • Spare part availability details
  • On-site / online installation support
  • AMC (Annual Maintenance Contract) option
  • Technical support contact email

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.