OCV Intelligent Sorting Machine

Technical Excellence

Key Features of OCV Intelligent Sorting Machine

  • Battery internal resistance is one of the most important internal parameters of lithium batteries, which is directly related to battery performance testing, life evaluation, and energy management. It is an important technical indicator to measure battery performance. Therefore, it is one of the mandatory inspection items for batteries
  • Impedance is one of the main factors affecting charge and discharge performance and efficiency. When assembling a lithium-ion battery pack, select cells with similar internal resistance for matching. If the internal resistance difference between cells is large, the performance of the overall battery pack will be directly affected. Impact; after the module is welded, it is necessary to perform an internal resistance voltage test on the module to check the performance of the entire module;
  • The larger the capacity of a Li-ion battery, the smaller its internal resistance. Therefore, the capacity of the battery can be roughly judged according to the size of the internal resistance;
  • The outstanding performance of the aging failure of recycled lithium-ion batteries is the increase of internal resistance. By testing the internal resistance of the battery, the aging degree of the battery can be quickly judged
  • During the maintenance process of lithium-ion battery packs, the internal resistance of each battery unit should be checked frequently, so as to select the units with increased internal resistance and replace them with better battery units to keep the battery pack in good condition as a whole.
  • The open circuit voltage can be measured for 2~4 times, which can screen out the problem of internal short circuit of the battery, and can also directly reflect the degree of self-consumption of the battery
  • The OCV test is convenient, fast and efficient, and the test result can be obtained in an average of 1 second
  • The cost of OCV testing is low. If the customer has no conditions to purchase charging and discharging testing equipment, the OCV testing system is the best choice. It only needs an internal resistance tester with a set of test fixtures connected to the computer. That’s it.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Applications

This product is used for:
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

bess assembly line in india

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.