Battery Charge Discharge System 60V/75V/100V/120V (20A – 200A)

Key Features of Battery Charge Discharge System 60V/75V/100V/120V (20A – 200A)
Equipment model Semco SI BCDS-V 100V 100A-1CH
Communication TCP/IP (so)
Channel control Single point independent control
Charging 80%
Charging voltage 0 ~ 100 v
Port discharge 12.5 ~ 100V
Charging current 0.02 A ~ 100 A
Discharge 75%
Discharge current 0.1 A ~ 100 A
Voltage accuracy ± (0.05%RD + 0.05%FS)
Accuracy of ± (0.1%RD + 0.05%FS)
Main According to the specific equipment, it can be customized and equipped with 1 channel for each
Voltage 1mV
Current 1mA
Temperature resolution 0.1 ℃
The input power AC 220V±10%/50Hz (Power supply mode for cabinet: three-phase five-wire)
Sampling time Sampling frequency of a single box is 10mS
Recording time 100mS~65535S
Charging mode Constant-current voltage limiting, constant-current voltage, constant-power charging, constant-current charging test (for batteries with protection plates)
Charge cut-off condition Voltage, current, time, capacity, temperature
Discharge patterns Constant current discharge, constant power discharge, constant current discharge test (for batteries with protection plates)
Discharge cut-off condition Voltage, current, time, capacity, temperature
Number of working steps per cycle 100 steps with nested loops (10 layers)
Circuit structure Modular design for easy replacement and maintenance
Software and hardware protection Reverse connection protection, over voltage protection, over current protection, over temperature protection, under voltage protection, short circuit protection
      Main System Functions The software supports all kinds of continuation, such as manual suspension, software shutdown continuation, power interruption continuation, equipment communication interruption continuation, abnormal stop continuation. Support bar code scanning, can scan one-dimensional code, two-dimensional code, sequence scanning, channel hopping scanning, disk scanning and other scanning methods. Local test detailed data storage, you can view the current test data and historical data of each channel at any time, data and curve corresponding two ways to present, and support to export EXCE report in the form of single or batch, in addition, according to the need to set the automatic derivative data at the end of the test. Support capacity sorting, can be graded battery sorting and LED light. Support the Pass judgment at the end of the test, according to the specified cycle capacity, voltage, time and other information to judge the Pass/NG result. Support all kinds of working step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, over discharge protection test. Support unit conversion Support database server background MES storage or other MES docking Offline protection of hardware and software. Support channel parallel function Voltage acquisition and real-time screening, check the battery crimp before the test, and turn into voltage screening after the test. BMS communication protocol is connected, and battery charging and discharging steps are monitored through BMS data items.

Technical Excellence

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Applications

This product is used for:
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

bess assembly line in india

Description

Key Features of Battery Charge Discharge System 60V/75V/100V/120V (20A – 200A)

Equipment model Semco SI BCDS-V 100V 100A-1CH
Communication TCP/IP (so)
Channel control Single point independent control
Charging 80%
Charging voltage 0 ~ 100 v
Port discharge 12.5 ~ 100V
Charging current 0.02 A ~ 100 A
Discharge 75%
Discharge current 0.1 A ~ 100 A
Voltage accuracy ± (0.05%RD + 0.05%FS)
Accuracy of ± (0.1%RD + 0.05%FS)
Main According to the specific equipment, it can be customized and equipped with 1 channel for each
Voltage 1mV
Current 1mA
Temperature resolution 0.1 ℃
The input power AC 220V±10%/50Hz (Power supply mode for cabinet: three-phase five-wire)
Sampling time Sampling frequency of a single box is 10mS
Recording time 100mS~65535S
Charging mode Constant-current voltage limiting, constant-current voltage, constant-power charging, constant-current charging test (for batteries with protection plates)
Charge cut-off condition Voltage, current, time, capacity, temperature
Discharge patterns Constant current discharge, constant power discharge, constant current discharge test (for batteries with protection plates)
Discharge cut-off

condition

Voltage, current, time, capacity, temperature
Number of working steps per cycle 100 steps with nested loops (10 layers)
Circuit structure Modular design for easy replacement and maintenance
Software and hardware

protection

Reverse connection protection, over voltage protection, over current protection, over temperature protection, under voltage protection, short circuit

protection

 

 

 

Main System Functions

The software supports all kinds of continuation, such as manual suspension, software shutdown continuation, power interruption continuation, equipment communication interruption continuation, abnormal stop continuation.

Support bar code scanning, can scan one-dimensional code, two-dimensional code, sequence scanning, channel hopping scanning, disk scanning and other scanning methods.

Local test detailed data storage, you can view the current test data and historical data of each channel at any time, data and curve corresponding two ways to present, and support to export EXCE report in the form of single or batch, in addition, according to the need to set the automatic derivative data at the end of the test.

Support capacity sorting, can be graded battery sorting and LED light.

Support the Pass judgment at the end of the test, according to the specified cycle capacity, voltage, time and other information to judge the Pass/NG result.

Support all kinds of working step protection and global voltage, current, temperature abnormal protection, and abnormal alarm, support battery pack overcharge, over discharge protection test.

Support unit conversion

Support database server background MES storage or other MES docking

Offline protection of hardware and software.

Support channel parallel function

Voltage acquisition and real-time screening, check the battery crimp before the test, and turn into voltage screening after the test.

BMS communication protocol is connected, and battery charging and discharging steps are monitored through BMS data items.

1 review for Battery Charge Discharge System 60V/75V/100V/120V (20A – 200A)

  1. Sima Mishra

    I recently purchased this Battery Charge Discharge System (60V/75V/100V/120V, 20A – 200A) and found it to be a versatile and reliable piece of equipment. It accommodates a wide range of voltages and currents, making it suitable for various battery types and scales of operation. The system offers precise charging and discharging cycles, ensuring battery quality and longevity. The user interface is intuitive, and the safety features are effective. The build quality is durable, promising consistent performance over time. Overall, I believe it’s a solid investment for battery manufacturing needs.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.