This equipment is engineered for efficient single-cell battery testing and sorting with a combination of manual feeding and automated handling. Batteries are manually installed into the hopper and collected in ten manual receiving gears. The test station handles one battery at a time, while the code scanning station reads each battery individually. Sorting is performed using a stepper motor that moves batteries grid by grid, with a cylinder pushing each battery into the receiving gear. Controlled by a Panasonic PLC and industrial computer, the system offers reliable performance, easy operation, and consistent quality.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Feeding method: Manually install the battery into the hopper
Receiving method: Ten gears of manual receiving
Test station: Test 1 battery at a time
Code scanning station: 1 battery per scan
Sorting method: Stepper motor moves battery one grid at a time; cylinder pushes battery to receiving gear
Sorting system: Panasonic PLC + Industrial Computer
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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