Regenerative Testers 20V-1000V & 30A-800A

The Regenerative Battery Tester (20V–600V, 0.25A–50A, 30kW per channel, 60kW total) is engineered for high-end EV, ESS and industrial battery testing where accuracy, dynamic response and energy recovery matter. Powered from AC 380V ±10% with ≥99% power factor and ≤5% THDi at full load, it minimizes grid impact while maintaining stable operation. An IGBT-based power control module and three-phase four-wire input architecture deliver robust, efficient conversion, achieving up to 94% system efficiency and keeping noise below 75dB.

The tester supports precise charge and discharge from 0–600V (charge) and 10–600V (discharge), with voltage accuracy of ±0.02% FS and current accuracy of ±0.05% FS, both using 24-bit resolution and a four-wire sampling scheme on a shared charge/discharge port. Ultra-fast current response (≤5ms) and conversion time (≤10ms) make it suitable for dynamic profiles, step tests, and real driving or load simulations. With 0.1s minimum step time, it allows fine-grained test programming for validation, aging, cycle life, and performance characterization, while comprehensive input protections (surge, over/under-voltage, over/under-frequency, phase loss, etc.) secure both the equipment and the power network.

Feature highlights

# Feature Description
1 Wide Voltage Range Charge 0–600V, discharge 10–600V for multi-platform battery testing
2 High Current Capability 0.25A–50A output for pack and high-capacity module testing
3 High Power Density 30kW per channel, 60kW total system output
4 High Measurement Accuracy Voltage ±0.02% FS, current ±0.05% FS with 24-bit resolution
5 Four-Wire Sampling Same-port charge/discharge 4-wire connection for precise measurement
6 Fast Dynamic Response ≤5ms current response, ≤10ms conversion for dynamic load profiles
7 Energy-Efficient Design Up to 94% system efficiency with regenerative architecture
8 Grid-Friendly Input PF ≥99%, THDi ≤5% at full load to reduce grid disturbance
9 Robust Protection Suite Anti-surge, over/under-V, over/under-Hz, phase-loss and more
10 Fine Step Control 0.1s minimum step time for detailed profile and cycle test programming
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Description

Input power   66.7kW
Input current   101.3A/Single
Overall system 94%(Max)   94%
≤75dB   ≤75dB
Voltage and current sampling   Four-wire connection (same port for charging and discharging)
Power control module type   IGBT
Input power wiring method   Three-phase-four wire system
Power input protection   Anti-surge, anti-silos, anti over or under frequency, anti over or under voltage, anti-phase absence, etc.
Functions and performances
Voltage Output range Charge:0V~600V
Discharge:10V~600V
Min discharge voltage 10
Accuracy ±0.02% of FS
Resolution 24bit
Current Output range 0.25A~50A
Accuracy (independent range) ±0.05 % of FS
CV cut-off current 50mA
Resolution 24bit
Power Single channel output power 30kW
Whole machine output power 60kW
Time Current response time ≤5ms
Current conversion time ≤10ms
Min. step time 0.1s

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FAQs

What does SEMCO Infratech specialize in?
SEMCO Infratech is a division of the Semco Group, specializing in the design, manufacture, and distribution of lithium‑ion cell processing, battery pack assembly machinery, and battery testing equipment. Their turnkey solutions include automated and semi‑automated assembly lines for cylindrical, prismatic, and pouch cells