- +918920681227
- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
The EV Battery Testing System (IGBT Power Stage) is a high-voltage, high-power testing platform designed specifically for comprehensive evaluation of EV battery packs and energy storage systems. Built on advanced IGBT (Insulated Gate Bipolar Transistor) technology, it supports demanding charge–discharge, cycle, endurance, and performance testing with excellent stability and long-term reliability. Driven by a fully digital control architecture using a DSP core based on TI’s C2000 platform, the system provides fast response, accurate control, and robust data processing capabilities. With multiple power ratings and wide voltage/current coverage, it is well suited for R&D laboratories, validation centers, and production testing environments that require precise, scalable, and reliable EV battery pack testing.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
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The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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