The Semco SIT-S ES 5V 60A 64CH is an advanced energy-saving feedback capacity-grading system engineered for formation and capacity classification of lithium battery cells across multiple formats. Featuring 64 fully independent channels with precise CC/CV control, the system enables accurate, stable, and repeatable grading for prismatic, pouch, and cylindrical cells. Built with two-way energy feedback technology, discharge energy is returned directly to the factory power grid, significantly reducing electricity consumption during high-power testing. With real-time monitoring of voltage, current, temperature, and capacity, along with intelligent protection and advanced software control, the system supports full-cycle testing, data traceability, and automated sorting—making it ideal for high-throughput battery manufacturing and quality control environments.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
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The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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