- +918920681227
- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
The Semco SI-D ES 5V 30A 192CH is a robust, regenerative battery cell testing and formation platform engineered for high-current lithium-ion cell manufacturing. Supporting 192 fully independent channels at 5V / 30A, the system is ideal for demanding formation, grading, and chemical composition processes in modern battery factories.
Each channel is equipped with its own isolated constant-current and constant-voltage source, ensuring stable operation without cross-interference. The system adopts four-wire Kelvin measurement, significantly improving voltage and current accuracy during both charging and discharging. With a high-speed sampling architecture, the entire cabinet inspection is completed within ≤6 seconds, supporting high-throughput production requirements.
The equipment features a modular structure for easy maintenance and strong versatility, while the quick push-clip fixture design allows batteries to be loaded on both sides, improving operational efficiency. A powerful Windows-based software platform enables up to 32 process steps and 256 cycles, real-time curve visualization, process library management, and centralized monitoring. With RS485/WiFi communication, one host computer can manage up to 10 devices, making the system highly scalable for large production lines.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Also Available for: 5V 30A 128CH
Equipment model: Semco SI-D ES 5V 30A 192CH – (18650-33140)
Equipment structure: The fixture adopts a quick push clip design, and the battery is placed on both sides; Reference dimensions of single-layer equipment (mm): length 1596mm, width 500mm, height:1840mm
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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