This equipment is engineered for accurate testing and sorting of individual batteries. Batteries are manually loaded into the feeding hopper and collected in 10 grades via manual receiving. The test station handles one battery at a time, while sorting is performed using a stepper motor that moves batteries one grid at a time, with a cylinder pushing each battery into the receiving gear. Controlled by a Xinjie PLC and a 15-inch touch screen, the system provides reliable operation, intuitive control, and consistent quality for industrial battery production lines.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Feeding method: Manually load the battery into the feeding hopper
Receiving method: 10 grades of manual receiving
Test station: Test 1 battery at a time
Sorting method: Stepper motor moves battery one grid at a time; cylinder pushes battery to receiving gear
Sorting system: Xinjie PLC + 15-inch touch screen
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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