- +918920681227
- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
The Semco SIT BCDS-V 100V 200A 1CH is a high-power, energy-saving battery test system designed for rigorous R&D, validation, and production testing of lithium-ion, lead-acid, Ni-Cd, and Ni-MH battery packs. Leveraging bidirectional energy feedback, it returns a significant portion of discharge energy to the grid while maintaining excellent power quality—reducing heat generation and operating costs during long-duration tests. With wide voltage and current coverage, true four-wire sensing, and smooth CCCV transitions, the system delivers accurate, spike-free control for high-value packs. Rich software functions support life aging, capacity verification, efficiency analysis, and abuse testing, while comprehensive protections, barcode-based workflows, and flexible communications make it a reliable, production-ready solution for demanding battery test environments.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
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The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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