Semco SIB CT/ES 5V 3A 512CH – With All Variants

Technical Excellence

Semco SIB CT/ES 5V 3A 512CH - With All Variants

The Semco SIB CT 5V 3A 512CH system is developed to meet the rigorous demands of high-density battery charging and testing applications. With centralized flow control and intelligent system-level coordination, it ensures consistent performance across all 512 channels.
Supporting constant current and constant voltage charging modes, this solution maintains precise electrical control, operational stability, and reliable throughput—making it suitable for EV battery testing, energy storage systems, and industrial battery production lines.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

Semco SIB CT 5V 3A 512CH
  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Semco SIB CT/ES 5V 3A 512CH - With All Variants

Semco SIB CT/ES 5V 3A 512CH – With All Variants

Charges terminated conditionsVoltage, current, time, capacityDischarges modeConstant currentDischarges terminated ConditionsVoltage, time, capacityProtective functionsOver voltage, lack of voltage, over current lack of current over capacity protection, Reverse wiring protection, Outage Protection. data break point recoveryFlow settingMaximum can Seats 32 steps and 256 cycleSampling inspection cycle≤2sMinimum data record frequency≤4sEquipment conversion efficiency

Charges :75%

Discharges :70%

Stability measuresAdopts precise instrument purpose amplifier Current automatic calibrate technology Software calibration cancel potentiometer calibrationSorting

Matching with internal resistance testing and battery sorting

system, realize battery sorting.

Program upgradeRemote online upgradeSoftwareCan record voltage, current, time, capacity such data with powerful data process functions provide multiple curve mode. Can output and create text, EXCEL, WORD or MDB database format file.Range of voltage measuringCharges 0-5V;discharges 0-5V,resolution 0.1mVRange of battery voltageCharges 0-4.5V;discharges 4.5-2VRange of constant voltage2-4.5VVoltage accuracy±(0.05%RD+0.05%FS)Range of currentCharges 0.015A-3A;discharges 0.015-3A,resolution 1mACurrent accuracy±(0.15%RD+0.05%FS)Range of timeWithin 0-30000 mins sets randomly, the time unit is minuteTime accuracy≤±0.1%Temperature measuringMeasuring range-10 ~ +80℃,resolution 0.1℃,accuracy±1.5℃Input power5 AC380V±1 0%,50HZ,dissipation≤10KWCommunication modeTCPIPBattery clampQuick fixture (18650, 21700, 26650, 32650)Dimension(W×D×H)1760*730*1850mmWorking ambientTemperature:0~40℃,relative humidity ≤85%Weight300 kg

Applications

This product is used for:
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.