Prismatic Cell Tester 5V 60A 64CH

Technical Excellence

  • Modular manufacturing, strong versatility and easy maintenance of Prismatic Cell Tester.
  • Using the four-wire method to measure, improve the test accuracy and high.
  • Each battery channel has a completely independent constant current and constant voltage source, and the self-contained loop does not affect each other.
  • The equipment adopts the control method of sending the whole machine process.
  • The sampling speed is fast, and the inspection time of the whole cabinet is less than or equal to 3S.
  • Complete WINDOWS platform software, powerful software, friendly man-machine interface, easy to operate. The host computer can set up to 32 steps and 256 cycles, and each formation step can be selected from four attributes, including constant current charging, constant voltage charging, constant current discharging, and sleep.
  • It can draw the dynamic curve of the process of converting each battery into capacity in real time, including voltage/time curve, current/time curve, capacity/time curve, energy/time curve, capacity/voltage curve and other function menus.
  • LED indicator light is used to indicate the working status of the battery.
  • Communication method: RS485.
  • Each host computer can monitor up to 20 devices, and it is recommended to monitor 10 devices.
  • With data power-off protection function, the incoming power continues to run.
  • The software has the functions of editing and modifying the content process library files, creating new monitoring, opening and closing documents, printing and setting functions.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Applications

This product is used for:
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

bess assembly line in india

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.