| Parameter | Details |
|---|---|
| Product Name | Semco All-in-One Battery Assembly Machine – Standard |
| Model | Semco SI-Y BA-Standard |
| Application | R&D centres, repair workshops, pack assembly units, labs, institutes |
| Integrated Equipment (Standard) | BCDS 30V, BMST 1–6S, Spot Welder, Cell Tester 5V 6A 8CH, IR Tester 3563 |
| Optional Equipment | BCDS 70V, BMST 1–16S, Cell Tester 5V 10A/30A 16CH, IR Tester HIOKI 3561, BCT 50V |
| Machine Dimensions | 1300 × 1060 × 1720 mm |
| Approx. Weight | 234 kg |
| BCDS (Std) Voltage Range | 4.5 – 30 V |
| BCDS (Std) Current Range | Charge 0.05–10 A, Discharge 0.05–20 A (≤600 W) |
| BCDS (Opt) Voltage Range | 7 – 70 V (≤700 W) |
| BMST (Std) | 1–6S, 60A/120A, 0.5–5 V, ±1 mV |
| BMST (Opt) | 1–16S, 60A/120A |
| Spot Welding Power | 4.3 kW, 120–1200 A, 0.05–0.25 mm nickel |
| Cell Tester (Std) | 5 V, 6 A, 8CH, 0–5 V / 1.5–5 V, 0.02–6 A |
| Cell Tester (Opt 1) | 5 V, 10 A, 16CH |
| Cell Tester (Opt 2) | 5 V, 30 A, 16CH, ±30 A |
| IR Tester (Std) | Semco SI-IRP 3563, 1 μΩ–200 Ω, 0.1 mV–±100 VDC, 1 kHz |
| IR Tester (Opt) | HIOKI 3561, AC 4-terminal, 1 kHz, 300 mΩ–3 Ω, 20 V |
| Battery Comprehensive Tester | Semco SI-Y BCT 50V (5A/60A), 0.25 kW, forced-air cooling |
| Industrial PC | Cabinet + PC i3-7020U, 8 GB, 128 GB SSD |
| Extra Accessory | Nickel plate remover (optional) |
| Operating Temperature (BCT) | −10 °C to 45 °C |
| Category | Key Features |
|---|---|
| All-in-One Integration | Combines BCDS, BMST, spot welder, cell tester, IR tester, industrial PC and software in a single workstation. |
| Process Coverage | Supports cell testing, grading, BMS testing, spot welding, pack assembly and final verification. |
| Flexible Test Capability | Standard 30 V BCDS plus optional 70 V BCDS, BMST options from 1–6S up to 1–16S, multiple cell tester configs. |
| Precision Measurements | High-accuracy voltage, current and IR measurement (Semco SI-IRP 3563 / HIOKI 3561, 1 kHz AC). |
| Independent Channel Control | Cell testers with single-point independent channel control for accurate cell-level evaluation. |
| Robust Welding | 4.3 kW spot welding machine with 120–1200 A output for stable cell-to-busbar welding. |
| Compact Footprint | Integrated cabinet design (1300 × 1060 × 1720 mm) optimized for labs and small production lines. |
| Data & Traceability | Industrial PC with dedicated software, barcode support (via BCT), data logging and report export. |
| Cooling & Reliability | Forced-air cooling on BCT and critical modules for stable long-term operation. |
| Upgrade & Options | Scalable configuration via optional higher-voltage BCDS, higher-S BMS tester, higher-current cell testers and BCT. |
| Safety & Quality Focus | Controlled charge/discharge, accurate BMS validation and IR screening to improve pack safety and consistency. |
| Maintenance & Usability | Centralized platform simplifies wiring, debugging and operator training versus multiple standalone machines. |
Semco SI-Y BA-Standard combines cell testing, IR, welding, BMS, charge-discharge, and final QC in one robust lithium battery pack assembly solution.
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