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  • Semco SI DSWM 8X 5000A- Pneumatic

Semco SI DSWM 8X 5000A- Pneumatic

Technical Excellence

  1. Stroke in X direction: 800mm Converted to 40- 18650 cells, 28- 26650 cells
  2. Y-direction stroke: 400mm 19- 18650 cells, 14- 26650 cells
  3. Welding speed 1: Plane spot welding 3200-4000 batteries per hour. (Due to different products)
  4. Welding speed 2: 2300-3600 batteries per hour during bump welding. (Due to different products)
  5. Battery core height: any cylindrical battery with a height of 40mm-70mm can be adapted
  6. Relocation accuracy: 0.1mm
  7. The maximum thickness of spot-welding nickel sheet is 0.5mm (>0.2, slotting and spotting process support is required)
  8. Welding head pressure: 1—5KGF (original) adjustable or optional
  9. The angle of rotation of the welding head is 360 degrees
  10. Welding platform load: 40KG (maximum)
  11. Moving speed of welding platform: 25 meters per minute (maximum)
  12. Power supply: 220V 50/60HZ
  13. Power capacity: 6KW
  14. Power consumption: busy time—1.2KW, idle time—0.2KW
  15. Air pressure: 0.4-0.8Mpa
  16. Air consumption: 0.001L/S
  17. Air source interface: 8MMD tracheal in-line
  18. Equipment dimensions: length 1400mm width 1000mm height 1720mm
  19. Equipment weight: 330KG

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Automatic Double-Side Spot Welding
  • Up to 5000 A Welding Capacity
  • 8-Axis CNC Control System
  • Servo + Pneumatic Actuation
  • Adjustable Welding Parameters
  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

bess assembly line info

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Applications

This product is used for:
  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants
bess assembly line production

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

  • Standard warranty period
  • Spare part availability details
  • On-site / online installation support
  • AMC (Annual Maintenance Contract) option
  • Technical support contact email
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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.