Prismatic Semi Automatic – 3 Terminal

A high-efficiency semi-automated prismatic battery pack assembly solution featuring three dedicated terminals for enhanced precision, parallel processing, and scalable production throughput.

Technical Excellence

Prismatic Semi-Automatic Battery Pack Assembly Line – 3 Terminal

The Prismatic Semi-Automatic – 3 Terminal Assembly Line represents an advanced evolution in semi-automated lithium battery module production. Building upon the 2-terminal configuration, this system introduces dedicated terminals for polarity inspection and laser cleaning, enabling greater process separation, improved accuracy, and reduced overall cycle time.

With a high-precision in-line laser welding station as the central automated process, the line integrates intelligently positioned offline stations for aging, extrusion, testing, sorting, and inspection. All stations are interconnected through a precision-powered conveyor system, ensuring smooth material flow, consistent quality, and full process traceability. Designed for manufacturers scaling toward higher production volumes, this modular platform offers flexibility, future expandability, and stable performance without the cost burden of full automation.

Key Fixture Features

T 3 2
  • Cell Sorting Machine
  • Automatic Stacking
  • Polarity Detection & Addressing
  • Laser Cleaning
  • Laser Welding

Cell Sorting Machine

Sorts cells for multi-terminal battery configurations. Ensures electrical consistency across terminals.

CELL SORTING MACHINE 3

Automatic Stacking

Stacks cells with precise multi-terminal alignment. Enables complex pack designs with high accuracy.

Automatic Stacking 4

Polarity Detection & Addressing

Automatically detects positive and negative terminal orientation. Prevents reverse polarity errors and ensures correct electrical addressing before welding.

Polarity Detection 2

Laser Cleaning

Removes contaminants from all terminal points. Improves welding consistency.

Laser cleaning 3

Laser Welding

Delivers high-precision welds for multi-terminal packs. Ensures long-term electrical and mechanical reliability.

Laser Welding 4

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Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

over view 6

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Cylindrical Battery Pack Assembly Equipment

Product Name

Description

Cell Grading Machine

  • 5V – 10A/ 20A/ 30A/ 60/ 100A/ 120A/150A/200A/ 300A/400A/500A/800A
  • 4Ch / 8Ch / 16Ch / 32Ch / 48Ch / 64Ch / 128Ch / 192Ch / 256Ch
  • With Temperature sensor
  • With Alligator Clips

Battery Sorting Machine

  • 8Ch / 10Ch
  • Multifunction / With Barcode Scanner
  • Hioki 3561

Battery Stacking Pressing Machine

  • Compatible with battery pack length: 180mm ~ 1000mm
  • Compatible with battery pack height: 120mm ~ 260mm
  • Pressure sensor range: 0 ~ 1T

Laser Cleaning Machine

  • 30W Fiber Laser Cleaning
  • 50W Fiber Laser Cleaning
  • Laser Cleaning & CCD Tester

Laser Welding Machine

  • 1200W / 2000W / 3000W / 6000W
  • Open / closed cabinet
  • With Vision Camera

BMS Tester

  • 1-6 Series ~ 1-52 Series
  • With CAN communication & Temperature Sensor

Battery Pack Comprehensive Tester

  • 50V (5A/60A) ~ 400V (250A/500A)

Battery Aging Machine

  • 12V ~ 2500V and 5A ~ 2500A
  • 1 ~ 48Ch
  • With RS485/ CAN communication
  • With temperature sensor

Applications

This product is used for:
Applications 6

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

Support Warranty 6

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.