Importance of Cell Sorting for Battery Longevity

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Being in the battery production industry, you must have heard about various processes related to battery pack assembly. Cell sorting is also one of them. Cell sorting basically means finding good batteries and sorting them on the basis of their characteristics. It is a crucial process, and we will try to find out what is […]

Battery Comprehensive Testers: An Ultimate Solution for Battery Evaluation

Comprehensive Machines that test batteries on multiple parameters have been here for a long time. They work almost like any other machine but their ability to assess batteries is very different from the other machines. If you are already familiar with lithium-ion production and assembly or planning to know more about it, this is the […]

Behind the Scenes of Your Battery Pack: A Look at Key Requirements

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Battery packs are the heart of electric vehicles, but what goes into making a safe and reliable one? This article explores the various requirements that battery packs need to meet. Performance and Consistency: Battery Life: Thermal Management: Safety: Additional Requirements: Certification and Components: By meeting these rigorous requirements, battery pack manufacturers ensure the safety, performance, […]

Unveiling the Battery: A Look at Cell Testing Methods

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Ensuring the safety and performance of electric vehicle batteries requires rigorous testing of individual cells. This article explores various methods used to evaluate cell health and characteristics. Performance Cell Testing: Storage Cell Testing: Voltage and Resistance: Power and Fast Charging: Cycle Life: Additional Cell Testings: Safety of Cell Testing: By employing these comprehensive testing methods, […]

What is Cell Matching and How Can It Be Done Efficiently?

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Have you ever wondered what goes into making batteries last longer and perform better in electric vehicles? There are I think very less number of people engaged in battery production who would answer negatively of this question. So, in this post, we will try to understand what you can do to make the batteries last […]

Battling Battery Drain: Understanding and Minimizing Lithium Battery Self-Discharge!

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For those of us working with lithium batteries, self-discharge is a familiar foe. This phenomenon, where a battery loses stored energy even when not in use, impacts everything from qualification rates to user experience. But fear not! Here’s a deep dive into self-discharge, its causes, and strategies to keep it in check. What is Self-Discharge? […]

Level Up Your Battery Game: Discover the Power of Spot Welding!

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This article explains everything you need to know about lithium battery Spot Welding machines, essential tools for building lithium battery packs. What is it? A lithium battery welding machine (also called a spot welder) uses resistance welding to join lithium battery cells and terminals. It works by passing a current through the contact points, generating […]

Double-Sided Flexible Printed Circuits: A Deep Dive into the Manufacturing Process

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Double-Sided Flexible Printed Circuits (FPC) have become increasingly prominent in electronic products, often replacing traditional wire harnesses due to their flexibility and adaptability. This article delves into the intricate process of manufacturing double-sided Flexible Printed Circuits, shedding light on key aspects of their production, including material handling, drilling, corrosion inhibition, and surface treatment. These processes […]

Ditching Wires for Data: The Rise of Wireless Battery Management Systems (WBMS)

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Ditching Wires for Data: The Rise of Wireless Battery Management Systems (WBMS) While traditional wired Battery Management Systems (BMS) have served us well, a new era of wireless communication is revolutionizing the way we monitor and manage battery packs. WBMS, with its innovative design, offers exciting advantages over its wired counterpart. Function and Architecture: Same […]