A high-density 512-channel linear and regenerative battery testing platform designed for smooth, impact-free lithium battery charging, discharging, formation, and capacity verification with maximum stability and precision.
The Semco SI ES 5V 6A 512CH / SI CT 5V 6A 512CH is a large-scale, high-channel-count lithium battery testing system engineered for mass production environments where accuracy, consistency, and safety are critical. Featuring 512 fully independent channels, the system enables simultaneous constant-current and constant-voltage charging, as well as controlled discharging, across hundreds of cells without cross-interference.
Each channel is built around Semco’s patented CC–CV power supply architecture, ensuring a smooth, no-impact transition between constant current and constant voltage modes. This design is especially suitable for lithium-ion batteries, effectively preventing voltage or current spikes that could damage cells during formation or testing.
The system uses a four-wire Kelvin connection with soft-start control to guarantee precise voltage and current sampling while maintaining safe and stable operation. With Ethernet-based communication, the equipment supports real-time remote monitoring, centralized data acquisition, and network-based operation, allowing seamless integration into modern smart factories. Whether used in linear or regenerative configurations, this platform delivers reliable performance for high-volume lithium battery production lines.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Semco SI ES 5V 6A 512CH / SI CT 5V 6A 512CH
512 CH
Charging: constant-current (CC), constant-voltage (CV), CC-CV No impact voltage and current during CC-CV transition)
Discharging: constant-current (CD), constant-power constant- Voltage.
Time, total voltage, total current, capacity, etc.
| Item Name | Semco SI ES 5V 6A 512CH / SI CT 5V 6A 512CH |
| Channel numbers | 512 CH |
| Working mode for channel | Charging: constant-current (CC), constant-voltage (CV), CC-CV No impact voltage and current during CC-CV transition)
Discharging: constant-current (CD), constant-power constant- Voltage. |
| Stop conditions for channel | Time, total voltage, total current, capacity, etc. |
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
A high-density 512-channel linear and regenerative battery testing platform designed for smooth, impact-free lithium battery charging, discharging, formation, and capacity verification with maximum stability and precision.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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