A high-efficiency semi-automated prismatic battery pack assembly solution featuring three dedicated terminals for enhanced precision, parallel processing, and scalable production throughput.
The Prismatic Semi-Automatic – 3 Terminal Assembly Line represents an advanced evolution in semi-automated lithium battery module production. Building upon the 2-terminal configuration, this system introduces dedicated terminals for polarity inspection and laser cleaning, enabling greater process separation, improved accuracy, and reduced overall cycle time.
With a high-precision in-line laser welding station as the central automated process, the line integrates intelligently positioned offline stations for aging, extrusion, testing, sorting, and inspection. All stations are interconnected through a precision-powered conveyor system, ensuring smooth material flow, consistent quality, and full process traceability. Designed for manufacturers scaling toward higher production volumes, this modular platform offers flexibility, future expandability, and stable performance without the cost burden of full automation.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping
| Product Name | Description |
|---|---|
| Cell Aging Machine |
|
| Battery Pack Tester |
|
| Extrusion machine | Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping |
| OCV Tester |
|
| Laser Cleaning |
|
| Ploarity & CCD Tester |
|
| Laser Welding |
|
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
A high-efficiency semi-automated prismatic battery pack assembly solution featuring three dedicated terminals for enhanced precision, parallel processing, and scalable production throughput.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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