A semi-automated prismatic battery pack assembly solution engineered for higher throughput and precision, combining dual-terminal processing with flexible, cost-efficient production scalability.
The Prismatic Semi-Automatic – 2 Terminal Assembly Line is designed to deliver an optimal balance between advanced automation and investment efficiency for lithium battery manufacturers. Built around dual-terminal processing, the line integrates precision laser welding, laser cleaning, CCD inspection, extrusion assembly, and comprehensive testing within a compact, semi-automated layout.
By combining in-line automated stations with strategically positioned offline processes, this system achieves higher productivity and improved process stability while maintaining a manageable footprint. Its modular architecture supports seamless expansion from pilot lines to mid-volume manufacturing, making it an ideal solution for producers seeking to scale operations without transitioning to full automation.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping
| Product Name | Description |
|---|---|
| Cell Aging Machine |
|
| Battery Pack Tester |
|
| Extrusion machine | Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping |
| OCV Tester |
|
| Laser Cleaning |
|
| Laser Welding |
|
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
A semi-automated prismatic battery pack assembly solution engineered for higher throughput and precision, combining dual-terminal processing with flexible, cost-efficient production scalability.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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