A semi-automated prismatic battery pack assembly solution designed to deliver precision laser welding, flexible configuration, and scalable automation for manufacturers transitioning from manual to automated production.
The Prismatic Semi-Automatic – 1 Terminal Assembly Line is a smart and cost-effective entry point into automated lithium battery pack manufacturing. Built around a high-precision in-line laser welding station as the core automated process, the line integrates multiple offline workstations for cell aging, compression, cleaning, testing, and inspection, all arranged along a synchronized conveyor system.
This hybrid semi-automation concept balances capital efficiency and process reliability, ensuring consistent welding quality and stable production output without the complexity of a fully automated line. With its modular architecture, compact footprint, and open/closed cabinet options, the system is ideal for manufacturers upgrading from manual assembly while retaining flexibility for future expansion and higher automation levels.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping
Semco’s 1-terminal semi-automated assembly line presents a smart and scalable entry point into automated lithium battery production. Featuring a high-precision in-line laser welding machine as its central automated station, the system is complemented by offline stations for cell preparation, compression, cleaning, and post-weld inspection—strategically arranged along a synchronized conveyor framework. This hybrid approach optimizes capital investment while ensuring process integrity and consistent output quality. Ideal for producers transitioning from manual setups to semi-automation, the solution offers modular expandability, minimal footprint, and seamless integration into existing production environments.
| Product Name | Description |
|---|---|
| Cell Aging Machine |
|
| Battery Pack Tester |
|
| Extrusion machine | Semco SI-N PCEB- Extrusion Battery Assembly Station- Pneumatic Clamping |
| OCV Tester |
|
| Laser Welding |
|
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
A semi-automated prismatic battery pack assembly solution designed to deliver precision laser welding, flexible configuration, and scalable automation for manufacturers transitioning from manual to automated production.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
Joseph Chris –
Outstanding quality with powerful performance. Works steadily without any interruptions.