Prismatic Manual Assembly Line

A versatile manual assembly solution designed for prismatic lithium battery pack production. Engineered to support precise testing, sorting, welding, and aging processes for reliable and scalable battery manufacturing.

Technical Excellence

Manual Prismatic Battery Pack Assembly Equipment

The Manual Prismatic Battery Pack Assembly Equipment is developed to support flexible and accurate lithium battery pack manufacturing across multiple production stages. From cell grading and sorting to stacking, welding, testing, and aging, this equipment lineup ensures stable performance and dependable results. Designed with operator efficiency in mind, the system integrates advanced measurement accuracy, configurable channel options, and compatibility with a wide range of voltage and current requirements. It is well-suited for R&D labs, pilot production lines, and small-to-medium-scale battery pack manufacturing.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Cell Grading Machine
  • 5V – 10A/ 20A/ 30A/ 60/ 100A/ 120A/150A/200A/ 300A/400A/500A/800A
  • 4Ch / 8Ch / 16Ch / 32Ch / 48Ch / 64Ch / 128Ch / 192Ch / 256Ch
  • With Temperature sensor
  • With Alligator Clips
Battery Sorting Machine
  • 8Ch / 10Ch
  • Multifunction / With Barcode Scanner
  • Hioki 3561
Battery Stacking Pressing Machine
  • Compatible with battery pack length: 180mm ~ 1000mm
  • Compatible with battery pack height: 120mm ~ 260mm
  • Pressure sensor range: 0 ~ 1T
Laser Cleaning Machine
  • 30W Fiber Laser Cleaning
  • 50W Fiber Laser Cleaning
  • Laser Cleaning & CCD Tester
Laser Welding Machine
  • 1200W / 2000W / 3000W / 6000W
  • Open / closed cabinet
  • With Vision Camera
BMS Tester
  • 1-6 Series ~ 1-52 Series
  • With CAN communication & Temperature Sensor
Battery Pack Comprehensive Tester
  • 50V (5A/60A) ~ 400V (250A/500A)
Battery Aging Machine
  • 12V ~ 2500V and 5A ~ 2500A
  • 1 ~ 48Ch
  • With RS485/ CAN communication
  • With temperature sensor
Manual Prismatic Battery Pack Assembly Equipment

Manual Prismatic Battery Pack Assembly Equipment

Product Name Description
Cell Grading Machine
  • 5V – 10A/ 20A/ 30A/ 60/ 100A/ 120A/150A/200A/ 300A/400A/500A/800A
  • 4Ch / 8Ch / 16Ch / 32Ch / 48Ch / 64Ch / 128Ch / 192Ch / 256Ch
  • With Temperature sensor
  • With Alligator Clips
Battery Sorting Machine
  • 8Ch / 10Ch
  • Multifunction / With Barcode Scanner
  • Hioki 3561
Battery Stacking Pressing Machine
  • Compatible with battery pack length: 180mm ~ 1000mm
  • Compatible with battery pack height: 120mm ~ 260mm
  • Pressure sensor range: 0 ~ 1T
Laser Cleaning Machine
  • 30W Fiber Laser Cleaning
  • 50W Fiber Laser Cleaning
  • Laser Cleaning & CCD Tester
Laser Welding Machine
  • 1200W / 2000W / 3000W / 6000W
  • Open / closed cabinet
  • With Vision Camera
BMS Tester
  • 1-6 Series ~ 1-52 Series
  • With CAN communication & Temperature Sensor
Battery Pack Comprehensive Tester
  • 50V (5A/60A) ~ 400V (250A/500A)
Battery Aging Machine
  • 12V ~ 2500V and 5A ~ 2500A
  • 1 ~ 48Ch
  • With RS485/ CAN communication
  • With temperature sensor

Applications

This product is used for:

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

Description

A versatile manual assembly solution designed for prismatic lithium battery pack production. Engineered to support precise testing, sorting, welding, and aging processes for reliable and scalable battery manufacturing.

5 reviews for Prismatic Manual Assembly Line

  1. admin

    Great product

  2. Rahul Kumar

    Very happy with my order. It arrived quickly, was well-protected, and the overall quality is really good. Works perfectly and looks excellent too.

  3. Rahul Kumar

    Sturdy build with excellent finishing. The machine performs with great precision and consistency.

  4. Mohit

    Very high-quality machine with smooth operation and reliable output every time.

  5. Shiv Roy

    Solid construction and excellent durability. The machine is efficient and easy to maintain.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.