Description
A high-speed, fully automated production line for prismatic lithium battery packs, engineered for large-scale ESS and industrial battery manufacturing.
- +918920681227
- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
A high-speed, fully automated production line for prismatic lithium battery packs, engineered for large-scale ESS and industrial battery manufacturing.
The Prismatic Fully Automatic Assembly Line is designed to deliver maximum throughput, consistency, and production reliability for modern energy storage applications. The line integrates cell aging, OCV sorting, automatic stacking, compression, laser cleaning, polarity inspection, laser welding, and comprehensive end-of-line (EOL) testing into a seamless automated workflow.
With real-time monitoring, precision vision systems, and fully automated material handling, the system minimizes human intervention while ensuring strict quality control at every stage. Its modular architecture allows easy scalability and adaptation to different prismatic cell formats, making it ideal for manufacturers targeting high-volume, high-yield battery pack production.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
| Product Name | Description |
|---|---|
| Cell Aging Machine |
|
| Battery Pack Tester |
|
| OCV Sorting |
|
| Module Stacking |
|
| Compression |
|
| Laser Cleaning |
|
| Ploarity & CCD Tester |
|
| Laser Welding |
|
| Module EOL |
|
| Module Transfer Crane | |
| Pack Line |
|
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
A high-speed, fully automated production line for prismatic lithium battery packs, engineered for large-scale ESS and industrial battery manufacturing.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
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