Cylindrical – Manual Assembly Line

A complete manual and semi-automatic solution for cylindrical lithium battery pack assembly. Designed to support accurate grading, inspection, welding, testing, and aging processes for flexible and efficient production setups.

Technical Excellence

Cylindrical Battery Pack Assembly Equipment

The Cylindrical Battery Pack Assembly Equipment is designed to support end-to-end battery pack manufacturing, covering critical processes such as cell grading, insulation, sorting, visual inspection, welding, system testing, and aging. The equipment lineup offers flexible configuration options to accommodate different production scales and technical requirements. With energy-efficient operation, high channel capacity, and integrated communication interfaces, this solution ensures stable performance, accurate data collection, and consistent product quality. It is ideal for laboratories, pilot lines, and small-to-medium manufacturing facilities producing cylindrical lithium battery packs.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Cell Grading Machine
  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear
Battery Insulation Paper Sticking Machine
  • Sticker Material: Barley paper or PVC
Battery Sorting Machine
  • 5Ch ~ 13Ch
  • Multifunction / With Barcode Scanner
CCD Visual Inspection Machine

Cylindrical battery positive and negative detection

Manual Spot Welding Machine
  • Pneumatic AC Spot Welding Machine
  • (Single Welding Point or Double Welding Point)
  • AC Pedal Manual Spot Welding Machine
Automatic Spot Welding Machine
  • Single Side Automatic Spot-Welding Machine
  • Double Sides Spot Welding Machine
BMS Tester
  • 1-6 Series ~ 1-52 Series
  • With CAN communication & Temperature Sensor
Battery Pack Comprehensive Tester
  • 50V (5A/60A) ~ 400V (250A/500A)
Battery Aging Machine
  • 12V ~ 2500V and 5A ~ 2500A
  • 1 ~ 48Ch
  • With RS485/ CAN communication
  • With temperature sensor
Cylindrical Battery Pack Assembly Equipment
Product Name Description
Cell Grading Machine
  • 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
  • 192Ch / 256Ch / 512Ch
  • Energy Saving
  • Linear
Battery Insulation Paper Sticking Machine
  • Sticker Material: Barley paper or PVC
Battery Sorting Machine
  • 5Ch ~ 13Ch
  • Multifunction / With Barcode Scanner
CCD Visual Inspection Machine Cylindrical battery positive and negative detection
Manual Spot Welding Machine
  • Pneumatic AC Spot Welding Machine
  • (Single Welding Point or Double Welding Point)
  • AC Pedal Manual Spot Welding Machine
Automatic Spot Welding Machine
  • Single Side Automatic Spot-Welding Machine
  • Double Sides Spot Welding Machine
BMS Tester
  • 1-6 Series ~ 1-52 Series
  • With CAN communication & Temperature Sensor
Battery Pack Comprehensive Tester
  • 50V (5A/60A) ~ 400V (250A/500A)
Battery Aging Machine
  • 12V ~ 2500V and 5A ~ 2500A
  • 1 ~ 48Ch
  • With RS485/ CAN communication
  • With temperature sensor

Applications

This product is used for:

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

Description

A complete manual and semi-automatic solution for cylindrical lithium battery pack assembly. Designed to support accurate grading, inspection, welding, testing, and aging processes for flexible and efficient production setups.

Assembly line
Cell Aging Machine 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A
192Ch / 256Ch / 512Ch
Energy Saving
Linear
Battery Pack Tester 50V (5A/60A) ~ 400V (250A/500A)
Cell Grading Machine 5V 3A/ 5V 6A/ 5V 10A/ 5V 20A/ 5V 30A 192Ch / 256Ch / 512Ch Energy Saving Linear

6 reviews for Cylindrical – Manual Assembly Line

  1. admin

    Great product

  2. Rahul

    Great Product

  3. Mohit

    Nice

  4. Shiv Roy

    Excellent quality with a strong build and reliable performance. The machine runs smoothly without any issues.

  5. Shyam Yadav

    Very well-made, durable, and works exactly as expected. The condition is perfect and feels long-lasting.

  6. Arpita Chauhan

    The machine quality is outstanding. It is efficient, stable, and delivers consistent results every time.

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.