Battery Charge Discharge System | Semco SIT BCDS-V 100V 200A 1CH

Semco SIT BCDS-V 100V 200A 1CH , an advanced battery cell tester designed for high-precision performance analysis. Engineered for laboratory and industrial applications, this system ensures accurate charging and discharging cycles, making it ideal for battery R&D, quality control, and production testing. 

Technical Excellence

Semco SIT BCDS-V 100V 200A 1CH

Technical Excellence — What This Machine Actually Is

The Semco SIT BCDS‑V 100V 200A 1CH is an industrial‑grade battery charge/discharge tester designed for high‑precision life‑cycle and performance analysis of battery packs. It isn’t just a charger or discharger — it’s a feedback‑enabled, energy‑efficient test system that uses accurate CCCV/CPC charge profiles, multi‑mode discharge patterns, and four‑wire sampling to generate reliable runtime, capacity, and endurance data for batteries. What separates a tester of this class from basic bench units is regenerative energy handling (≈90% charge energy savings and ≈88% discharge recovery) and robust communications (CAN/RS485/TCP‑IP) with barcode/MES integration and data export — essential for industrial quality assurance, traceability, and automated workflows.

This is technical excellence as measured by precision, energy efficiency, data integrity, and integration capability rather than simplistic charging/discharging hardware.

Line Speed

6m / 7m / 8m

Dimensions

40 ft – 200 ft

Power Requirement

20 kW – 200 kW

Key Fixture Features

  • Cell Aging Machine
  • Battery Pack Tester
  • LOCV Sorting
  • Module Stacking
  • Compression
  • Laser Cleaning
  • Polarity & CCD Tester
  • Laser Welding
  • Module EOL Test
  • Pack Line

Cell Aging Machine

Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.

Battery Pack Tester

Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.

LOCV Sorting

LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.

Module Stacking

Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.

Compression

Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.

Laser Cleaning

Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.

Polarity & CCD Tester

Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.

Laser Welding

Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.

Module EOL Test

End-of-Line testing validates electrical, functional, and safety performance before pack integration.

Pack Line

The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Product Name

Description

Semco SIT BCDS-V 100V 200A 1CH

Electrical & Output

  • Maximum output voltage: 0–100 V (single‑channel)

  • Maximum output current: 0.1–200 A

  • Total power: 20 kW single‑channel capacity (approx.)

  • Energy feedback (charge): ~90% efficiency

  • Energy feedback (discharge): ~88% efficiency

Charging/Discharging Modes

  • Charging: CC (constant current), CV (constant voltage), CCCV (combined), CPC (constant power)

  • Discharge: CC, CD (constant discharge), CPD, DCCV modes

  • Sampling: Four‑wire current/voltage measurement for high‑accuracy readings

Control & Integration

  • Communication: CAN, RS485, TCP‑IP for BMS integration and PLC/MES connectivity

  • Barcode/MES: Barcode scanning and MySQL database support for automated test tracking

  • Software: Advanced software with resume‑on‑interruption, pass/fail judgment, automatic Excel reports

  • Protection: Multiple protections (overcurrent, overvoltage, under‑voltage, short circuit) as part of hardware safety layers

Thermal / Build

  • Cooling: Forced‑air cooling with dual fans and optimized ducting for stable operation from 0°C to ~45°C

  • Noise: < 70 dB operational sound

  • Inputs: Industrial mains (specific mains configuration varies by installation)

Not Publicly Listed (Need confirmation)

  • Physical dimensions/weight

  • Accuracy tolerances (though often ±0.05 % voltage/±0.1 % current in similar systems)

  • Certificate compliance (CE/ISO)

Before purchase or integration, you should get a detailed datasheet with exact tolerances, footprint, and compliance standards.

Applications

This product is used for:

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

Description

Semco SIT BCDS-V 100V 200A 1CH , an advanced battery cell tester designed for high-precision performance analysis. Engineered for laboratory and industrial applications, this system ensures accurate charging and discharging cycles, making it ideal for battery R&D, quality control, and production testing. 

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Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.