The Semco SI ES 5V 10A 512CH is a high-capacity, energy-regenerative battery cell testing platform engineered for mass production environments where throughput, consistency, and operating cost are critical. Featuring 512 fully independent channels, each cell is charged and discharged with its own dedicated constant-current and constant-voltage power loop, eliminating cross-channel interference and ensuring uniform results across the entire cabinet.
The system employs Semco’s patented CC–CV no-impact transition technology, enabling smooth, spike-free switching between constant current and constant voltage modes—an essential requirement for lithium-ion cell safety and longevity. A four-wire Kelvin connection ensures precise voltage and current sampling with soft-start behavior, preventing peak damage during charging.
With regenerative discharge capability, energy released during testing is fed back to the grid, significantly reducing heat generation and power consumption. Ethernet-based communication enables stable remote monitoring, centralized data acquisition, and real-time control from the production network, making this system ideal for giga-scale cell manufacturing lines.
Cell Aging Machines are designed to stabilize lithium-ion cells through controlled charge and discharge cycles, validating capacity, voltage consistency, and thermal behavior before assembly.
Battery Pack Testers perform complete electrical and safety validation, including voltage, current, insulation resistance, and protection checks.
LOCV Sorting machines measure open circuit voltage to group cells with consistent electrical characteristics, improving performance and lifespan.
Module Stacking systems precisely align and stack battery cells into mechanically stable modules for downstream processing.
Compression machines apply uniform pressure to enhance module strength, thermal contact, and long-term durability.
Laser Cleaning removes oxides and contaminants from battery tabs and terminals, ensuring clean, high-quality welding surfaces.
Vision-based polarity and CCD inspection detects alignment errors, defects, and missing components early in the process.
Laser Welding machines deliver precise, repeatable, high-strength joints with minimal heat impact.
End-of-Line testing validates electrical, functional, and safety performance before pack integration.
The Pack Line integrates final assembly, enclosure installation, and testing for scalable battery production.
EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.
This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.
Product Name
Description
Also Available for: 5V 10A 256CH
| Item Name | Semco SI ES 5V 6A 512CH |
| Channel numbers | 512 CH |
| Working mode for channel | Charging: constant-current (CC), constant-voltage (CV), CC-CV No impact voltage and current during CC-CV transition)
Discharging: constant-current (CD), constant-power constant- Voltage. |
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
An ultra-high-density 512-channel regenerative battery testing system designed for large-scale lithium-ion cell formation, grading, and aging with maximum energy efficiency and stable CC-CV performance.
Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
Sima Mishra –
It’s probably the best machine in my plant right now.
Have been using it for a long time and no production failure to date. All I would say is “This5V 10A 512CH-Regenerative Machines is best in this segment “