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- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
A semi-automated prismatic battery pack assembly solution engineered for higher throughput and precision, combining dual-terminal processing with flexible, cost-efficient production scalability.
The Prismatic Semi-Automatic – 2 Terminal Assembly Line is designed to deliver an optimal balance between advanced automation and investment efficiency for lithium battery manufacturers. Built around dual-terminal processing, the line integrates precision laser welding, laser cleaning, CCD inspection, extrusion assembly, and comprehensive testing within a compact, semi-automated layout.
By combining in-line automated stations with strategically positioned offline processes, this system achieves higher productivity and improved process stability while maintaining a manageable footprint. Its modular architecture supports seamless expansion from pilot lines to mid-volume manufacturing, making it an ideal solution for producers seeking to scale operations without transitioning to full automation.
Selects and groups prismatic cells for dual-terminal battery configurations. Ensures balanced module formation, improved pack symmetry, and consistent performance.
Accurately stacks prismatic cells for dual-terminal assembly lines. Reduces manual handling, alignment errors, and increases assembly efficiency.
Prepares dual-terminal surfaces by removing oxidation and contaminants before welding. Enhances weld penetration, strength, and long-term reliability.
Forms secure and high-conductivity dual-terminal weld joints. Supports higher current handling, mechanical strength, and enhanced durability for energy storage applications.
The Prismatic Semi Automatic 2 Terminal assembly line is an advanced semi-automated solution designed for high-efficiency manufacturing of prismatic lithium-ion battery modules. It is ideal for EV, ESS, and industrial battery manufacturers looking to scale production with precision and reliability.
This Prismatic Semi Automatic 2 Terminal system integrates key processes such as cell sorting, automatic stacking, laser cleaning, and laser welding to ensure consistent output and reduced defects. It enables manufacturers to achieve higher throughput while maintaining strict quality control.
With intelligent process flow and modular design, the Prismatic Semi Automatic 2 Terminal assembly line ensures improved production stability, better weld quality, and reduced operational risks. It is engineered to support EV-grade battery module manufacturing with enhanced traceability and efficiency
The Prismatic Semi Automatic 2 Terminal follows a streamlined sequence of machines for precision manufacturing:
The Cell Sorting Machine performs voltage and internal resistance testing to classify prismatic cells into uniform groups. This ensures balanced battery pack performance and improves lifecycle efficiency. High-precision sorting systems can handle automated classification with consistent accuracy.
The Automatic Stacking Machine aligns and stacks prismatic cells into modules with high precision. This reduces manual intervention and ensures consistent structural integrity in the battery pack.
The Laser Cleaning Machine removes contaminants from cell terminals and busbars before welding. This step is critical for ensuring strong electrical conductivity and minimizing welding defects.
The Laser Welding Machine provides high-speed, precise, and non-contact welding of battery terminals. This ensures strong electrical joints, improved safety, and long-term durability of the battery module.
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our Prismatic Semi Automatic 2 Terminal, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
The Prismatic Semi Automatic 2 Terminal is a semi-automated system designed for assembling prismatic lithium-ion battery modules with high precision and efficiency.
It offers a perfect balance of automation and flexibility, enabling higher productivity, reduced defects, and scalable production.
The system includes cell sorting, automatic stacking, laser cleaning, and laser welding.
The Prismatic Semi Automatic 2 Terminal is designed for prismatic lithium-ion battery modules used in EVs, ESS, and industrial applications.
By integrating laser cleaning and precision welding, the Prismatic Semi-Automatic 2 Terminal ensures strong electrical connections and minimizes defects.
Yes, it is modular and can be upgraded to a fully automated battery assembly line.
Industries such as electric vehicles, renewable energy storage, telecom, and industrial manufacturing widely use this system.
The Prismatic Semi Automatic 2 Terminal offers high ROI through increased efficiency, reduced labor costs, improved quality, and scalable production capabilities.
