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Prismatic Semi Automatic – 2 Terminal

A semi-automated prismatic battery pack assembly solution engineered for higher throughput and precision, combining dual-terminal processing with flexible, cost-efficient production scalability.

Technical Excellence

Prismatic Semi-Automatic Battery Pack Assembly Line – 2 Terminal

The Prismatic Semi-Automatic – 2 Terminal Assembly Line is designed to deliver an optimal balance between advanced automation and investment efficiency for lithium battery manufacturers. Built around dual-terminal processing, the line integrates precision laser welding, laser cleaning, CCD inspection, extrusion assembly, and comprehensive testing within a compact, semi-automated layout.

By combining in-line automated stations with strategically positioned offline processes, this system achieves higher productivity and improved process stability while maintaining a manageable footprint. Its modular architecture supports seamless expansion from pilot lines to mid-volume manufacturing, making it an ideal solution for producers seeking to scale operations without transitioning to full automation.

Key Fixture Features

  • 2-terminal semi-automatic assembly design for enhanced throughput and balanced workflow
  • Integrated laser technologies including laser welding, laser cleaning, and CCD inspection for superior joint quality
  • Flexible equipment configuration supporting aging machines, battery pack testers, extrusion stations, and OCV sorting
  • Compact, modular layout optimized for space efficiency and future automation upgrades
  • Production-ready quality control options with open/closed cabinets and vision camera integration
  • Cell Sorting Machine
  • Automatic Stacking
  • Laser Cleaning
  • Laser Welding

Cell Sorting Machine

Selects and groups cells for dual-terminal battery designs. Improves pack symmetry and performance.

Automatic Stacking

Accurately stacks cells for dual-terminal assembly. Reduces manual handling and alignment errors.

Laser Cleaning

Prepares terminal surfaces for high-quality welding. Enhances weld strength and reliability.

Laser Welding

Forms secure dual-terminal electrical connections. Supports higher current and improved durability.

Request a Quote

Looking for the right solution? Our experts are here to guide you with specifications, customization options, and pricing details.

Overview

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Suitable for industries such as:

EV battery production, energy storage manufacturing, battery research labs, electronics assembly, and OEM-based fabrication units.

Product Specifications

This equipment is designed to support efficient and accurate battery assembly and testing workflows. With durable construction, precision control, and user-friendly operation, it delivers consistent performance for both small-scale and large-scale production environments.

Cylindrical Battery Pack Assembly Equipment

Product Name

Description

Cell Grading Machine

  • 5V – 10A/ 20A/ 30A/ 60/ 100A/ 120A/150A/200A/ 300A/400A/500A/800A
  • 4Ch / 8Ch / 16Ch / 32Ch / 48Ch / 64Ch / 128Ch / 192Ch / 256Ch
  • With Temperature sensor
  • With Alligator Clips

Battery Sorting Machine

  • 8Ch / 10Ch
  • Multifunction / With Barcode Scanner
  • Hioki 3561

Battery Stacking Pressing Machine

  • Compatible with battery pack length: 180mm ~ 1000mm
  • Compatible with battery pack height: 120mm ~ 260mm
  • Pressure sensor range: 0 ~ 1T

Laser Cleaning Machine

  • 30W Fiber Laser Cleaning
  • 50W Fiber Laser Cleaning
  • Laser Cleaning & CCD Tester

Laser Welding Machine

  • 1200W / 2000W / 3000W / 6000W
  • Open / closed cabinet
  • With Vision Camera

BMS Tester

  • 1-6 Series ~ 1-52 Series
  • With CAN communication & Temperature Sensor

Battery Pack Comprehensive Tester

  • 50V (5A/60A) ~ 400V (250A/500A)

Battery Aging Machine

  • 12V ~ 2500V and 5A ~ 2500A
  • 1 ~ 48Ch
  • With RS485/ CAN communication
  • With temperature sensor

Applications

This product is used for:
  • Lithium-ion battery assembly and production units
  • EV battery manufacturing facilities
  • QC and testing labs
  • R&D facilities
  • OEM and contract manufacturing plants

Support & Warranty

The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.

  • Standard warranty period
  • Spare part availability details
  • On-site / online installation support
  • AMC (Annual Maintenance Contract) option
  • Technical support contact email

Faq

Frequently Asked Questions

Find quick answers to common questions about our BESS Assembly Line, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.

What is a BESS Assembly Line?
A BESS Assembly Line is an automated system used to assemble battery energy storage modules and packs efficiently and accurately.
It is used to produce battery modules, battery packs, and complete energy storage systems.
Yes, the line supports fully or semi-automated operations based on production requirements.
It supports lithium-ion batteries including prismatic, cylindrical, and pouch cells.
How is product quality ensured?
In-line testing, vision inspection, and automated checks ensure consistent quality and reliability.
Yes, the assembly line can be customized to match specific capacity, layout, and production needs.
The system includes safety interlocks, fault detection, and controlled assembly environments.
Yes, it is designed for high-throughput and scalable manufacturing.