- +918920681227
- sales@semcoindia.com
- New Delhi, Sahibabad, Bengaluru
The Prismatic Semi-Automatic – 1 Terminal Assembly Line is a smart and cost-effective entry point into automated lithium battery pack manufacturing. Built around a high-precision in-line laser welding station as the core automated process, the line integrates multiple offline workstations for cell aging, compression, cleaning, testing, and inspection, all arranged along a synchronized conveyor system.
This hybrid semi-automation concept balances capital efficiency and process reliability, ensuring consistent welding quality and stable production output without the complexity of a fully automated line. With its modular architecture, compact footprint, and open/closed cabinet options, the system is ideal for manufacturers upgrading from manual assembly while retaining flexibility for future expansion and higher automation levels.
Sorts prismatic cells based on voltage, capacity, and internal resistance to ensure uniform module formation and balanced performance.
Precisely stacks prismatic cells for single-terminal configurations, improving assembly consistency and production efficiency.
Delivers precise and strong welds for single-terminal connections, ensuring high electrical conductivity and mechanical stability.
The Prismatic Semi Automatic 1 Terminal assembly line is an advanced solution designed to bridge the gap between manual and fully automated battery production. It offers enhanced efficiency, precision, and scalability for manufacturers working with prismatic lithium-ion battery packs.
This Prismatic Semi Automatic 1 Terminal system integrates semi-automated processes such as cell sorting, automatic stacking, and laser welding to reduce manual effort while maintaining high production quality. It is ideal for manufacturers looking to scale operations with controlled investment and improved productivity.
With a compact and modular design, the Prismatic Semi Automatic 1 Terminal assembly line ensures smooth workflow, reduced human error, and consistent output—making it a reliable choice for modern battery manufacturing setu
The Prismatic Semi Automatic 1 Terminal follows a streamlined sequence of machines to ensure precision and efficiency:
The Cell Sorting Machine performs voltage and internal resistance testing to classify prismatic cells accurately. This ensures uniform cell selection, which is critical for battery performance and lifecycle. High-precision sorting systems can achieve excellent accuracy and efficiency in classification.
The Automatic Stacking Machine aligns and stacks prismatic cells into modules with high precision. This step reduces manual errors and ensures proper structural alignment, which is essential for consistent battery performance.
The Laser Welding Machine provides high-speed, non-contact welding for battery terminals. This ensures strong electrical connections with minimal heat impact, improving safety and durability of the battery pack.
The product comes with a dedicated support and service package that includes activation, calibration assistance, and post-installation guidance.
Find quick answers to common questions about our Prismatic Semi-Automatic 1 Terminal, including automation capabilities, supported battery types, customization options, safety standards, and production scalability.
The Prismatic Semi Automatic 1 Terminal is a battery assembly system that combines manual and automated processes for efficient prismatic lithium-ion battery production.
It offers a balance of cost, efficiency, and scalability, making it ideal for manufacturers transitioning from manual to automated production.
The system includes cell sorting, automatic stacking, and laser welding for efficient battery assembly.
The Prismatic Semi Automatic 1 Terminal is designed specifically for prismatic lithium-ion battery packs.
By automating key processes like stacking and welding, it reduces manual errors and increases production speed.
Yes, it is modular and can be upgraded to a fully automated battery assembly line.
Industries such as EV manufacturing, energy storage, telecom, and electronics rely on this system.
The Prismatic Semi Automatic 1 Terminal offers high ROI due to reduced labor costs, improved efficiency, and scalable production capabilities.
